AUDI A4 III
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A4 III
TDI

AUDI A4 III, Sedaan, 04-06, BDG

OE-skeemid: 128

AUDI A4 III, Sedaan, 04-06, BDG

General data
General basic values :
Toothed belt Type of engine control
4000 Speed at maximum performance
1400 - 3600 Speed at maximum torque
310 Maximum torque
86,40 Stroke
78,30 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
45° Inlet valve seat angle
45° Outlet valve seat angle
5,958 - 5,972 Inlet valve stem diameter
5,958 - 5,972 Outlet valve stem diameter
6 Number of spark plugs/glow plugs required
1-4-3-6-2-5 Firing sequence
19,00 - 29,00 Compression pressure (Difference max. 5 bar ) [Engine BCZ ]
18,50 Compression ratio
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
87° - 102° Thermostat opens at temperature
Belt info
General dimensions :
14.24 x 1217 Accessory drive belt size [Air-conditioning system secondary belt ]
Fuel system
Fuel system in general :
Diesel Type of fuel
Direct injection Mixture processing designation
Bosch Mixture processing manufacturer
EDC.15M Mixture processing type
VP 44 Injection pump type
+2°00'±2°00' Dynamic start of fuel supply
170 - 235 Diesel injection pressure
Exhaust gas test values
General exhaust-gas-relevant values :
660 - 860 Idling speed with manual gearbox
660 - 860 Idling speed with automatic gearbox
80 Minimum engine oil temperature at VET
Diesel exhaust gas values :
4650 - 4950 Diesel conditioning speed (from 60° C engine oil temperature 10 gas impulses )
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
4650 - 4950 Cut-off control speed
B Measuring mode
1 Measuring sensor
0,5 Measuring time
2,00 Maximum K-value
Chassis data
Wheel rims and tyres :
2,90 Front tyre pressure [with maximum load, 235/40 R 18 ]
2,90 Rear tyre pressure [with maximum load, 235/40 R 18 ]
Chassis dimensions :
2642 Wheel base
1519 Tread front
1514 Tread rear
Chassis settings :
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Allocation of PR. no. before vehicle measuring. )
0°20'+0°04'-0°04' Toe-in front (total toe) [Setting ]
0°14'+0°02'-0°02' Tracking constant (per wheel) [from vehicle chassis no. 8E 2 025 688, Setting ]
-0°51'+0°25'-0°25' Camber front [PR. - number 1BD ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°54'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
0°20'+0°10'-0°05' Toe-in rear (Maximum variation in vehicle longitudinal direction 7' )
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
Brake system
Brake dimensions :
30,00 Front axle brake disc thickness (Brake caliper FNR-G60 ) [PR. - number 1LJ ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
22,00 Rear axle brake disc thickness (Brake caliper C43 ) [PR. - number 1KE ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
20,30 Front axle brake lining thickness [with backing plate ]
17,50 Rear axle brake lining thickness [with backing plate, PR. - number 1KE ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
8,00 Rear axle brake lining thickness wear limit [with backing plate, PR. - number 1KE ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
300,00 Rear axle brake disc diameter [PR. - number 1KE ]
60,00 Front axle brake piston diameter [PR. - number 1LD, Brake caliper FNR-G60, PR. - number 1LA ]
41,00 Rear axle brake piston diameter [PR. - number 1KW, Brake caliper C41 ]
Engine tightening torques
Exhaust system :
25 Nm Exhaust manifold (Replace the nuts and use fitting paste )
27 Nm Exhaust pipe (Use new nut(s). )
25 Nm Exhaust pipe holder
25 Nm Catalytic converter
Air intake system :
10 Nm Intake manifold (Gradually tighten screws crosswise. )
Charging :
22 Nm Turbo charger (Use new nut(s). )
Carburetion :
10 Nm Injection nozzle/injector [at the cylinder head, Retaining clamp ]
30 Nm Injection hoses
20 Nm Injection pump [M8 ]
22 Nm Injection pump pulley (Do not loosen the middle nut. )
Fuel supply :
5 Nm Fuel filter holder
Cooling system :
70 Nm Viscous fan clutch (Without special tool ) [Screw(s) 2 ]
Engine block :
28 Nm Main bearing [Lateral screw-fitting, 05 stage ]
90° Connecting rod bearing [02 stage ]
90° Crankshaft central screw [03 stage ]
22 Nm Crankshaft pulley
22 Nm Vibration damper
35 Nm Engine block closure screw
Engine mounting :
110 Nm + 90° Subframe (Use new screw(s). )
45 Nm Engine bracket (on the engine block )
23 Nm Engine mounting
Engine management :
18 Nm Glow plugs
5 Nm Charge air pressure sensor
Engine lubrication :
25 Nm Oil filter housing [Cap ]
25 Nm Oil cooler
15 Nm Oil lines
22 Nm Oil pump chain wheel
10 Nm Oil sump [at sealing flange, M6, Oil sump top part ]
25 Nm Oil drain plug(s)
Engine control :
75 Nm Camshaft timing gear [Central bolt ]
36 Nm Injection pump drive belt tensioning roller
42 Nm Toothed belt tensioning roller
42 Nm Drive belt tensioning device
45 Nm Camshaft drive belt deflection pulley
10 Nm Toothed belt guard at the top
10 Nm Toothed belt guard at the bottom
Auxiliary assemblies :
45 Nm Alternator [M10 ]
22 Nm Air-conditioning compressor
25 Nm Air-conditioning compressor pressure line [M8 ]
22 Nm Air-conditioning compressor holder
22 Nm Servo steering pump
22 Nm Holder - power steering pump
22 Nm Servo pump pulley
22 Nm Accessory drive belt tensioning roller
22 Nm Accessory drive belt tensioning device
22 Nm Tensioning device for air-conditioning compressor accessory drive belt
22 Nm Accessory drive belt deflection pulley
10 Nm Vacuum pump
Start system :
45 Nm Starter
Cylinder head :
15 Nm Camshaft bearing [Cap nut(s) ]
10 Nm Valve cover (set) (Gradually tighten screws crosswise. )
90° Cylinder head screws [04 stage ]
155,0 Cylinder head screws shank length new
Power transmission tightening torques
Gearbox :
45 Nm Gearbox flange connection at engine [M10 ]
Gearbox mounting :
23 Nm Gearbox mounting
90° Gearbox cross support [M12, 02 stage ]
Gearbox lubrication :
30 Nm Oil control screw(s) [with Multitronic ]
24 Nm Gearbox oil drain plug [with Multitronic ]
40 Nm Gearbox oil filler plug [with 6-speed gearbox, Gearbox 0A2 ]
Clutch :
22 Nm Clutch pressure plate (Gradually tighten screws crosswise. )
20 Nm Clutch master cylinder
25 Nm Clutch slave cylinder
Gear shifting :
23 Nm Gear rod (Use new screw. )
40 Nm Thrust rod
Suspension front tightening torques
Front axle brake :
15 Nm Brake line
30 Nm Front axle brake caliper
190 Nm Front axle brake caliper mounting support (Clean the ribbing )
5 Nm Front axle brake disc
45 Nm Brake hose [Banjo bolt(s), at the brake caliper ]
15 Nm Bleed valve [Brake caliper FNR-G60 ]
10 Nm Wheel speed sensor
Front axle suspension :
90 Nm Suspension strut (Use new nut(s). ) [at the transverse control arm ]
50 Nm Shock-absorber piston rod (Use new nut(s). )
75 Nm Front axle suspension strut bearing pedestal [on chassis ]
Front axle steering :
35 Nm Pressure line at steering gear (Replace seal(s). )
30 Nm Lower steering column joint
40 Nm + 90° Steering gear (Use new screws. ) [at subframe ]
47 Nm Return line to steering gear (Replace seal(s). )
100 Nm Track rod on steering gear
45 Nm Track rod end on stub axle (Use new nut(s). ) [Clamping screw ]
40 Nm Track rod end on track rod
Front axle wheel suspension :
40 Nm Upper rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm Upper front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm + 90° Front axle stabiliser support at axle control arm (Use new screw. )
40 Nm + 90° Front axle stabiliser support at stabiliser (Use new screw. )
Wheels/tires :
120 Nm Wheel attachment
Suspension rear tightening torques
Rear axle brake :
35 Nm Rear axle brake caliper (Use new screws. )
75 Nm Rear axle brake caliper mounting support (Use new screw(s). )
5 Nm Rear axle brake disc
Rear axle suspension :
36 Nm Rear axle shock-absorber [top ]
Rear axle wheel suspension :
90° Rear axle carrier [02 stage ]
25 Nm Rear axle stabiliser mounting
85 Nm + 90° Upper rear rear axle transverse control arm (Use new screw(s). ) [inside ]
85 Nm + 90° Upper front rear axle transverse control arm (Use new screws and nuts. )
95 Nm Track control arm, rear axle, lower (Use new nut(s). ) [at subframe, front ]
25 Nm Rear axle stabiliser support at axle control arm
45 Nm Rear axle stabiliser support at stabiliser
Wheels/tires :
120 Nm Wheel attachment
Electrical system
Measuring values of sensors and actuators :
5750±750 Engine temperature sensor resistance at 0°
4700±700 Engine temperature sensor resistance at 5°
3250±450 Engine temperature sensor resistance at 15°
2625±375 Engine temperature sensor resistance at 20°
2150±350 Engine temperature sensor resistance at 25°
1450±250 Engine temperature sensor resistance at 35°
1200±200 Engine temperature sensor resistance at 40°
1000±200 Engine temperature sensor resistance at 45°
800±150 Engine temperature sensor resistance at 50°
610±70 Engine temperature sensor resistance at 60°
325±50 Engine temperature sensor resistance at 80°
190±40 Engine temperature sensor resistance at 100°
General electrical system :
12 Battery voltage
80 Battery capacity (depending on equipment ) [Version 2 ]
380 Battery cold test current
VALEO Alternator manufacturer [Version 2 ]
140 Alternator charging current
Bosch Starter manufacturer
2,00 Starter power
Consumables
Filling quantities and specifications :
5,30 Engine oil with filter
VW 506 01|VW 507 00 Engine oil specification [Longlife ]
2,20 Manual gearbox oil [Gearbox 01E ]
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 01E ]
5,00 Automatic gearbox oil (Specified by manufacturer 4.50 - 5,00 litres ) [Multitronic 01J, Amount to change ]
G 052 180 A2 Automatic gearbox oil specification (Original oil ) [Multitronic 01J ]
1,30 Front axle differential oil [Multitronic 01J ]
G 052 190 A2 Front axle oil specification (Original oil ) [Multitronic 01J ]
0,85 Power steering oil
G 004 000 M2 Power steering oil specification (Original oil )
13,50 Coolant
G 12 Plus Cooling fluid specification
1,25 Brake fluid when changing
VW 501 14 Brake fluid specification [from 2006 ]
70 Tank capacity
Lighting
Front light sources :
H7 12V 55W PX26d Low beam [with halogen headlamp ]
H7 12V 55W PX26d High beam [with halogen headlamp ]
W5W 12V 5W W2,1x9,5d Longlife Parking light
H11 12V 55W PGJ19-2 Fog lamps
WY5W 12V 5W W2,1x9,5d yellow Side direction indicator
Rear light sources :
P21W 12V 21W BA15s Rear direction indicator
P21W 12V 21W BA15s Tail light
P21W 12V 21W BA15s Stop lamp
P21W 12V 21W BA15s Back-up lamp
P21W 12V 21W BA15s Rear fog lamp
C5W 12V 5W SV8,5 (11x35) License plate light
LED Auxiliary stop light
Internal light sources :
C10W 12V 10W SV8,5-8 Interior light [front ]
W5W 12V 5W W2,1x9,5d Door safety light
W5W 12V 5W W2,1x9,5d Boot light
W5W 12V 5W W2,1x9,5d Footwell light
T5W 12V 5W BA9s Reading light
W3W 12V 3W W2,1x9,5d Glove compartment light [With cooled glove compartment. ]
Change intervals
For service data :
every 120.000 km Engine control toothed belt change interval
every 30.000 km Engine control toothed belt test mode
every 120.000 km Engine control unit tensioning roller change interval
every 120.000 km Injection pump toothed belt change interval
every 30.000 km Injection pump toothed belt test mode
every 120.000 km Diesel-injection pump toothed belt tensioning roller change interval
every 90.000 km Air filter change interval
every 30.000 km Fuel filter change interval
every 2 years Brake fluid change interval
every 60.000 km Automatic gearbox oil change interval [with Multitronic ]
every 30.000 km / 2 years Engine oil and filter change interval [Longlife ]
every 30.000 km / 2 years Interior filter change interval
Tüüp:
Sedaan ► 04-06
KBA: 0588 ADE
Mootor:
2.5 (BDG)
Võimsus:
120 KW / 163 HP
Maht:
2496 cm Diesel
Veoskeem:
Esivedu ►
Kütus:
Diiselmootor
Spetsifikatsioonid:
5,30 litres
Engine oil with filter
VW 506 01|VW 507 00
Engine oil specification
2,20 litres
Manual gearbox oil
G 052 911 A2
Manual gearbox oil specification
H7 12V 55W PX26d
Low beam
H7 12V 55W PX26d
High beam
5,00 litres
Automatic gearbox oil
G 052 180 A2
Automatic gearbox oil specification
1-4-3-6-2-5
Firing sequence
13,50 litres
Coolant
1,30 litres
Front axle differential oil
G 052 190 A2
Front axle oil specification
140 Ampere
Alternator charging current
2,90 bar
Front tyre pressure
2,90 bar
Rear tyre pressure
1,25 litres
Brake fluid when changing
W5W 12V 5W W2,1x9,5d Longlife
Parking light
P21W 12V 21W BA15s
Stop lamp
0,85 litres
Power steering oil
G 004 000 M2
Power steering oil specification
VP 44
Injection pump type
660 - 860 1/min
Idling speed with manual gearbox
-0°51'+0°25'-0°25'
Camber front
-1°20'+0°30'-0°30'
Camber rear
2642 mm
Wheel base
G 12 Plus
Cooling fluid specification
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