AUDI A4 III
TDI quattro,
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A4 III
TDI quattro

AUDI A4 III, Sedaan, 04-08, BKN

AUDI A4 III, Sedaan, 04-08, BKN

General data
General basic values :
Timing chain Type of engine control
3500 - 4500 Speed at maximum performance
1400 - 3150 Speed at maximum torque
450 Maximum torque
91,40 Stroke
83,00 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
5,968 - 5,982 Inlet valve stem diameter
5,958 - 5,972 Outlet valve stem diameter
6 Number of spark plugs/glow plugs required
3-6-1-4-2-5 Firing sequence
19,50 Compression ratio
1,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
Belt info
General dimensions :
21,18 x 2460 Accessory drive belt size
Fuel system
Fuel system in general :
Diesel Type of fuel
Common Rail Mixture processing designation
Bosch Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values :
600 - 900 Idling speed with manual gearbox
600 - 900 Idling speed with automatic gearbox
80 Minimum engine oil temperature at VET
Diesel exhaust gas values :
3750 - 4150 Diesel conditioning speed (from 60° C engine oil temperature )
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
3750 - 4150 Cut-off control speed
B Measuring mode
1 Measuring sensor
1 Stoppage time
0,5 Measuring time
2,00 Maximum K-value
Chassis data
Wheel rims and tyres :
3,00 Front tyre pressure [with maximum load, 235/40 R 18 ]
3,00 Rear tyre pressure [with maximum load, 235/40 R 18 ]
Chassis dimensions :
2640 - 2652 Wheel base
1517 - 1525 Tread front
1510 - 1535 Tread rear
Chassis settings :
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Allocation of PR. no. before vehicle measuring. )
0°20'+0°04'-0°04' Toe-in front (total toe) [Setting ]
0°14'+0°02'-0°02' Tracking constant (per wheel) [from vehicle chassis no. 8E 2 025 688, Setting ]
-0°51'+0°25'-0°25' Camber front [PR. - number 1BD ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°54'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
0°20'+0°10'-0°05' Toe-in rear (Maximum variation in vehicle longitudinal direction 7' )
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
Brake system
Brake dimensions :
30,00 Front axle brake disc thickness (Brake caliper FNR-G60 ) [PR. - number 1LJ ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
22,00 Rear axle brake disc thickness (Brake caliper C43 ) [PR. - number 1KE ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
20,30 Front axle brake lining thickness [with backing plate ]
17,50 Rear axle brake lining thickness [with backing plate, PR. - number 1KE ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
8,00 Rear axle brake lining thickness wear limit [with backing plate, PR. - number 1KE ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
300,00 Rear axle brake disc diameter [PR. - number 1KE ]
60,00 Front axle brake piston diameter [PR. - number 1LD, Brake caliper FNR-G60, PR. - number 1LA ]
41,00 Rear axle brake piston diameter [PR. - number 1KW, Brake caliper C41 ]
Engine tightening torques
Exhaust system :
25 Nm Exhaust manifold (Replace the nuts and use fitting paste )
25 Nm Exhaust pipe (Use new nut(s). )
23 Nm Exhaust pipe holder
Air intake system :
9 Nm Intake manifold (tighten gradually cross-wise )
Charging :
90° Turbo charger (Use hot screw paste ) [02 stage ]
Carburetion :
10 Nm Injection nozzle/injector
25 Nm Injection hoses
23 Nm Injection pump [M8 ]
70 Nm High-pressure pump pulley [central nut ]
Fuel supply :
5 Nm Fuel filter holder
Cooling system :
9 Nm Coolant pump
23 Nm Coolant pump pulley
Engine block :
90° Main bearing [03 stage ]
90° Connecting rod bearing [02 stage ]
90° Vibration damper (Property class 10.9 ) [02 stage ]
35 Nm Engine block closure screw (Oil sump top part )
Engine mounting :
110 Nm + 90° Subframe (Use new screw(s). )
40 Nm Torque arm [M10 ]
40 Nm Engine bracket
23 Nm Engine mounting
Engine management :
17 Nm Glow plugs
5 Nm Charge air pressure sensor
55 Nm Lambda sensor
Engine lubrication :
35 Nm Oil filter housing [Cap ]
9 Nm Oil cooler
62 Nm Oil pump chain wheel (Property class 10.9 )
90° Oil sump (Gradually tighten screws crosswise. ) [Oil sump lower part, 02 stage ]
50 Nm Oil drain plug(s) [M24 ]
Engine control :
75 Nm Inlet camshaft wheel [Toothed belt - high pressure pump, Central bolt ]
12 Nm Control drive timing chain slip rail
12 Nm Tension rail bearing bolts
90° Control drive sprocket wheel [M6, 02 stage ]
9 Nm Oil pump drive chain tensioner
12 Nm Control drive chain tensioner
23 Nm Injection pump drive belt tensioning roller
23 Nm Toothed belt tensioning roller
23 Nm Timing case cover [M8 ]
9 Nm Timing case cover 1. cylinder row
9 Nm Timing case cover 2. cylinder row
9 Nm Toothed belt guard (Toothed belt guard, rear )
Auxiliary assemblies :
23 Nm Alternator
25 Nm Air-conditioning compressor
25 Nm Air-conditioning compressor pressure line [M8 ]
40 Nm Air-conditioning compressor holder
23 Nm Servo steering pump
22 Nm Servo pump pulley
90° Accessory drive belt tensioning device (use only property class 10.9 ) [M10, 02 stage ]
9 Nm Vacuum pump
Start system :
65 Nm Starter (Property class 10.9 )
Cylinder head :
9 Nm Camshaft bearing [02 stage ]
9 Nm Valve cover (set)
90° Cylinder head screws [04 stage ]
155,0 Cylinder head screws shank length new
Power transmission tightening torques
Gearbox :
45 Nm Gearbox flange connection at engine [M10 ]
Gearbox mounting :
23 Nm Gearbox mounting
50 Nm Gearbox support [with automatic gearbox, at gearbox bearing ]
90° Gearbox cross support [M12, 02 stage ]
Gearbox lubrication :
80 Nm Oil control screw(s) [with automatic gearbox ]
12 Nm Gearbox oil drain plug (Use new seal and screws. ) [with automatic gearbox, 6 gear 09L ]
40 Nm Gearbox oil filler plug [with 6-speed gearbox, Gearbox 0A3 ]
Clutch :
22 Nm Clutch pressure plate (Gradually tighten screws crosswise. )
20 Nm Clutch master cylinder
25 Nm Clutch slave cylinder
Gear shifting :
23 Nm Gear rod (Use new screw. )
40 Nm Thrust rod
Suspension front tightening torques
Front axle brake :
15 Nm Brake line
30 Nm Front axle brake caliper
190 Nm Front axle brake caliper mounting support (Clean the ribbing )
5 Nm Front axle brake disc
45 Nm Brake hose [Banjo bolt(s), at the brake caliper ]
15 Nm Bleed valve [Brake caliper FNR-G60 ]
10 Nm Wheel speed sensor
Front axle suspension :
90 Nm Suspension strut (Use new nut(s). ) [at the transverse control arm ]
50 Nm Shock-absorber piston rod (Use new nut(s). )
75 Nm Front axle suspension strut bearing pedestal [on chassis ]
Front axle steering :
35 Nm Pressure line at steering gear (Replace seal(s). )
30 Nm Lower steering column joint
40 Nm + 90° Steering gear (Use new screws. ) [at subframe ]
47 Nm Return line to steering gear (Replace seal(s). )
100 Nm Track rod on steering gear
45 Nm Track rod end on stub axle (Use new nut(s). ) [Clamping screw ]
40 Nm Track rod end on track rod
Front axle wheel suspension :
40 Nm Upper rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm Upper front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm + 90° Front axle stabiliser support at axle control arm (Use new screw. )
40 Nm + 90° Front axle stabiliser support at stabiliser (Use new screw. )
Wheels/tires :
120 Nm Wheel attachment
Suspension rear tightening torques
Rear axle brake :
35 Nm Rear axle brake caliper (Use new screws. )
75 Nm Rear axle brake caliper mounting support (Use new screw(s). )
5 Nm Rear axle brake disc
Rear axle suspension :
36 Nm Rear axle shock-absorber [top ]
Rear axle wheel suspension :
90° Rear axle carrier [02 stage ]
25 Nm Rear axle stabiliser mounting
85 Nm + 90° Upper rear rear axle transverse control arm (Use new screw(s). ) [inside ]
85 Nm + 90° Upper front rear axle transverse control arm (Use new screws and nuts. )
95 Nm Track control arm, rear axle, lower (Use new nut(s). ) [at subframe, front ]
25 Nm Rear axle stabiliser support at axle control arm
45 Nm Rear axle stabiliser support at stabiliser
Wheels/tires :
120 Nm Wheel attachment
Electrical system
Measuring values of sensors and actuators :
5750±750 Engine temperature sensor resistance at 0°
4700±700 Engine temperature sensor resistance at 5°
3250±450 Engine temperature sensor resistance at 15°
2625±375 Engine temperature sensor resistance at 20°
2150±350 Engine temperature sensor resistance at 25°
1450±250 Engine temperature sensor resistance at 35°
1200±200 Engine temperature sensor resistance at 40°
1000±200 Engine temperature sensor resistance at 45°
800±150 Engine temperature sensor resistance at 50°
610±70 Engine temperature sensor resistance at 60°
325±50 Engine temperature sensor resistance at 80°
190±40 Engine temperature sensor resistance at 100°
General electrical system :
12 Battery voltage
95 Battery capacity (depending on equipment ) [Version 2 ]
450 Battery cold test current [Version 2 ]
VALEO Alternator manufacturer [Version 2 ]
140 Alternator charging current
Bosch Starter manufacturer
2,20 Starter power
Consumables
Filling quantities and specifications :
8,20 Engine oil with filter
VW 507 00 Engine oil specification [with particle filter ]
3,20 Manual gearbox oil [Gearbox 0A3 ]
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 0A3 ]
8,00 Automatic gearbox oil [Gearbox 09L, Amount to change ]
G 060 162 A2 Automatic gearbox oil specification (Original oil ) [Gearbox 09L ]
1,10 Front axle differential oil [Gearbox 09L ]
G 052 145 A1 Front axle oil specification (Original oil ) [Gearbox 09L ]
1,50 Rear axle differential oil [01R axle drive ]
G 052 145 A1 Rear axle oil specification (Original oil ) [0AR axle drive ]
0,55 Transfer case oil [Gearbox 09L ]
G 052 145 A1 Transfer case specification (Original oil ) [Gearbox 09L ]
0,85 Power steering oil
G 004 000 M2 Power steering oil specification (Original oil )
11,50 Coolant
TL 774 F Cooling fluid specification [Alternative possibility: ]
1,25 Brake fluid when changing
VW 501 14 Brake fluid specification [from 2006 ]
63 Tank capacity
Lighting
Front light sources :
D1S 85V 35W PK32d-2 Low beam [with bi-xenon ]
D1S 85V 35W PK32d-2 High beam [with bi-xenon ]
W5W 12V 5W W2,1x9,5d Longlife Parking light
H11 12V 55W PGJ19-2 Fog lamps
WY5W 12V 5W W2,1x9,5d yellow Side direction indicator
Rear light sources :
P21W 12V 21W BA15s Rear direction indicator
P21W 12V 21W BA15s Tail light
P21W 12V 21W BA15s Stop lamp
P21W 12V 21W BA15s Back-up lamp
P21W 12V 21W BA15s Rear fog lamp
C5W 12V 5W SV8,5 (11x35) License plate light
LED Auxiliary stop light
Internal light sources :
C5W 12V 5W SV8,5 (11x35) Interior light [rear ]
W5W 12V 5W W2,1x9,5d Door safety light
W5W 12V 5W W2,1x9,5d Boot light
W5W 12V 5W W2,1x9,5d Footwell light
T5W 12V 5W BA9s Reading light
W3W 12V 3W W2,1x9,5d Glove compartment light [With cooled glove compartment. ]
Change intervals
For service data :
every 90.000 km Air filter change interval
every 30.000 km Fuel filter change interval [with bio-diesel ]
every 15.000 km Fuel filter drain interval [with bio-diesel ]
after 3 years for the first time, then every 2 years Brake fluid change interval [from 2007 ]
every 30.000 km / 2 years Engine oil and filter change interval [Longlife ]
every 30.000 km / 2 years Interior filter change interval
Tüüp:
Sedaan ► 04-08
KBA: 0588 ADK
Mootor:
3.0 (BKN)
Võimsus:
150 KW / 204 HP
Maht:
2967 cm Diesel
Veoskeem:
Täielik ►
Kütus:
Diiselmootor
Spetsifikatsioonid:
8,20 litres
Engine oil with filter
VW 507 00
Engine oil specification
3,20 litres
Manual gearbox oil
G 052 911 A2
Manual gearbox oil specification
D1S 85V 35W PK32d-2
Low beam
D1S 85V 35W PK32d-2
High beam
8,00 litres
Automatic gearbox oil
G 060 162 A2
Automatic gearbox oil specification
3-6-1-4-2-5
Firing sequence
11,50 litres
Coolant
1,10 litres
Front axle differential oil
G 052 145 A1
Front axle oil specification
140 Ampere
Alternator charging current
1,50 litres
Rear axle differential oil
G 052 145 A1
Rear axle oil specification
3,00 bar
Front tyre pressure
3,00 bar
Rear tyre pressure
1,25 litres
Brake fluid when changing
W5W 12V 5W W2,1x9,5d Longlife
Parking light
P21W 12V 21W BA15s
Stop lamp
0,85 litres
Power steering oil
G 004 000 M2
Power steering oil specification
600 - 900 1/min
Idling speed with manual gearbox
-0°51'+0°25'-0°25'
Camber front
-1°20'+0°30'-0°30'
Camber rear
2640 - 2652 mm
Wheel base
TL 774 F
Cooling fluid specification
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