AUDI A4 III
TDI,
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A4 III
TDI

AUDI A4 III, Sedaan, 05-08, BSG

AUDI A4 III, Sedaan, 05-08, BSG

General data
General basic values :
Timing chain Type of engine control
83,10 Stroke
83,00 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
6 Number of spark plugs/glow plugs required
1-4-3-6-2-5 Firing sequence
17,50 Compression ratio
28,00 - 33,00 Compression pressure (Difference max. 5 bar ) [new engine ]
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Fuel system
Fuel system in general :
Diesel Type of fuel
Common Rail Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values :
660 - 860 Idling speed with manual gearbox
660 - 860 Idling speed with automatic gearbox
80 Minimum engine oil temperature at VET
Diesel exhaust gas values :
3650 - 4750 Diesel conditioning speed (from 60° C engine oil temperature 10 gas impulses )
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
3650 - 4750 Cut-off control speed
B Measuring mode
1 Measuring sensor
1,50 Maximum K-value
0,5 Measuring time
Chassis data
Wheel rims and tyres :
0,00 Rear tyre pressure (see label on fuel filler door )
0,00 Front tyre pressure (see label on fuel filler door )
Chassis settings :
18°54'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
0°14'+0°02'-0°02' Tracking constant (per wheel) [from vehicle chassis no. 8E 2 025 688, Setting ]
0°20'+0°04'-0°04' Toe-in front (total toe) [Setting ]
0°20'+0°10'-0°05' Toe-in rear (Maximum variation in vehicle longitudinal direction 7' )
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
-0°51'+0°25'-0°25' Camber front [PR. - number 1BD ]
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Allocation of PR. no. before vehicle measuring. )
Brake system
Brake dimensions :
300,00 Rear axle brake disc diameter [PR. - number 1KE ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
8,00 Rear axle brake lining thickness wear limit [with backing plate, PR. - number 1KE ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
17,50 Rear axle brake lining thickness [with backing plate, PR. - number 1KE ]
20,30 Front axle brake lining thickness [with backing plate ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
22,00 Rear axle brake disc thickness (Brake caliper C43 ) [PR. - number 1KE ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
30,00 Front axle brake disc thickness (Brake caliper FNR-G60 ) [PR. - number 1LJ ]
Engine tightening torques
Engine mounting :
110 Nm + 90° Subframe (Use new screw(s). )
28 Nm Torque support holder
40 Nm Torque arm
Engine control :
12 Nm Control drive timing chain slip rail
12 Nm Control drive chain tensioner
45 Nm Control drive sprocket wheel [M10 ]
12 Nm Tension rail bearing bolts
23 Nm Injection pump drive belt tensioning roller [High-pressure pump ]
9 Nm Intermediate shaft chain sprocket [Bearing pedestal ]
9 Nm Oil pump drive chain tensioner
9 Nm Timing case cover 2. cylinder row
9 Nm Timing case cover 1. cylinder row
23 Nm Timing case cover [M8 ]
23 Nm Toothed belt tensioning roller
Cooling system :
23 Nm Coolant pump pulley
9 Nm Coolant pump
Auxiliary assemblies :
23 Nm Accessory drive belt deflection pulley
60 Nm + 90° Accessory drive belt tensioning device (Use new screw(s). ) [M11 ]
23 Nm Servo steering pump
22 Nm Servo pump pulley
40 Nm Air-conditioning compressor holder
25 Nm Air-conditioning compressor
40 Nm Holder - generator
23 Nm Alternator
9 Nm Vacuum pump
Engine block :
20 Nm + 90° Vibration damper (Use new screw(s). )
60 Nm + 180° Flywheel (Use new screw(s). ) [Screws length 43 mm ]
Cylinder head :
90° Cylinder head screws [04 stage ]
9 Nm Camshaft bearing [02 stage ]
9 Nm Valve cover (set)
Carburetion :
23 Nm Fuel-distributing pipe
5 Nm Injection nozzle/injector [Screw(s) ]
75 Nm Drive wheel - injection pump [High-pressure pump ]
23 Nm High-pressure pump
70 Nm High-pressure pump pulley
25 Nm High-pressure line
25 Nm Injection hoses
Engine lubrication :
64 Nm Oil pump chain wheel [Property class 10.9 ]
50 Nm Oil drain plug(s) [M24 ]
23 Nm Oil pump
45 Nm Oil sump [At the gearbox, Oil sump top part ]
35 Nm Oil filter housing [Oil filter cover ]
9 Nm Oil cooler
Exhaust system :
25 Nm Exhaust manifold
Air intake system :
9 Nm Intake manifold [Upper section of intake manifold ]
Engine management :
17 Nm Glow plugs
Power transmission tightening torques
Gear shifting :
23 Nm Gear rod
Gearbox lubrication :
40 Nm Gearbox oil filler plug [with 6-speed gearbox, Gearbox 0A2 ]
30 Nm Oil control screw(s) [Gearbox 0AN (Multitronic) ]
40 Nm Gearbox oil drain plug [Gearbox 0A2 ]
Clutch :
25 Nm Clutch slave cylinder (Use new screw(s). )
20 Nm Clutch master cylinder
22 Nm Clutch pressure plate [Gearbox 0AN (Multitronic) ]
Differential :
20 Nm Differential oil control screw [Gearbox 0AN (Multitronic) ]
Gearbox mounting :
23 Nm Gearbox mounting [at the crossmember ]
110 Nm + 90° Gearbox cross support (Use new screw(s). ) [on chassis, M12 ]
Gearbox :
65 Nm Gearbox flange connection at engine (Use new screw(s). ) [M12 ]
Suspension front tightening torques
Front axle wheel suspension :
40 Nm + 90° Front axle stabiliser support at stabiliser (Use new screw. )
40 Nm + 90° Front axle stabiliser support at axle control arm (Use new screw. )
40 Nm Upper rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm Upper front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
Front axle steering :
47 Nm Return line to steering gear (Replace seal(s). )
35 Nm Pressure line at steering gear (Replace seal(s). )
45 Nm Track rod end on stub axle (Use new nut(s). ) [Clamping screw ]
100 Nm Track rod on steering gear
30 Nm Lower steering column joint
40 Nm Track rod end on track rod
40 Nm + 90° Steering gear (Use new screws. ) [at subframe ]
Wheels/tires :
120 Nm Wheel attachment
Front axle suspension :
90 Nm Suspension strut (Use new nut(s). ) [at the transverse control arm ]
50 Nm Shock-absorber piston rod (Use new nut(s). )
75 Nm Front axle suspension strut bearing pedestal [on chassis ]
Front axle brake :
45 Nm Brake hose [Banjo bolt(s), at the brake caliper ]
15 Nm Brake line
10 Nm Wheel speed sensor
15 Nm Bleed valve [Brake caliper FNR-G60 ]
5 Nm Front axle brake disc
190 Nm Front axle brake caliper mounting support (Clean the ribbing )
30 Nm Front axle brake caliper
Suspension rear tightening torques
Wheels/tires :
120 Nm Wheel attachment
Rear axle wheel suspension :
45 Nm Rear axle stabiliser support at stabiliser
25 Nm Rear axle stabiliser support at axle control arm
25 Nm Rear axle stabiliser mounting
110 Nm + 90° Rear axle carrier (Use new screw(s). ) [on chassis ]
95 Nm Track control arm, rear axle, upper (Use new nut(s). ) [on stub axle ]
85 Nm + 90° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
85 Nm + 90° Upper rear rear axle transverse control arm (Use new screw(s). ) [inside ]
85 Nm + 90° Upper front rear axle transverse control arm (Use new screws and nuts. )
Rear axle suspension :
36 Nm Rear axle shock-absorber [top ]
Rear axle steering :
85 Nm + 90° Rear axle track rod (Use new screw(s) and nut(s). ) [on stub axle ]
Rear axle brake :
5 Nm Rear axle brake disc
75 Nm Rear axle brake caliper mounting support (Use new screw(s). )
35 Nm Rear axle brake caliper (Use new screws. )
Consumables
Filling quantities and specifications :
0,85 Power steering oil
3,20 Manual gearbox oil [Gearbox 0A2 ]
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 0A2 ]
1,30 Front axle differential oil [Gearbox 0AN (Multitronic) ]
G 052 190 A2 Front axle oil specification (Original oil ) [Gearbox 0AN (Multitronic) ]
B 000 750 M3 Brake fluid specification (Original brake fluid )
G 052 180 A2 Automatic gearbox oil specification (Original oil ) [Gearbox 0AN (Multitronic) ]
5,00 Automatic gearbox oil (Specified by manufacturer 4.50 - 5,00 litres ) [Gearbox 0AN (Multitronic), Amount to change ]
VW 506 01 Engine oil specification [Longlife ]
8,20 Engine oil with filter
1,00 Brake fluid when changing [with manual gearbox ]
Lighting
Internal light sources :
W3W 12V 3W W2,1x9,5d Glove compartment light [With cooled glove compartment. ]
T5W 12V 5W BA9s Reading light
W5W 12V 5W W2,1x9,5d Footwell light
W5W 12V 5W W2,1x9,5d Boot light
W5W 12V 5W W2,1x9,5d Door safety light
C10W 12V 10W SV8,5-8 Interior light [front ]
Rear light sources :
LED Auxiliary stop light
C5W 12V 5W SV8,5 (11x35) License plate light
P21W 12V 21W BA15s Rear fog lamp
P21W 12V 21W BA15s Back-up lamp
P21W 12V 21W BA15s Stop lamp
P21W 12V 21W BA15s Tail light
P21W 12V 21W BA15s Rear direction indicator
Front light sources :
WY5W 12V 5W W2,1x9,5d yellow Side direction indicator
H11 12V 55W PGJ19-2 Fog lamps
W5W 12V 5W W2,1x9,5d Longlife Parking light
H7 12V 55W PX26d High beam [with halogen headlamp ]
H7 12V 55W PX26d Low beam [with halogen headlamp ]
Change intervals
For service data :
every 30.000 km / 2 years Interior filter change interval
every 60.000 km Automatic gearbox oil change interval [Gearbox 0AN (Multitronic) ]
after 3 years for the first time, then every 2 years Brake fluid change interval [from 2007 ]
every 30.000 km Fuel filter change interval [with bio-diesel ]
every 90.000 km Air filter change interval
first time at 180.000 km, then every 30.000 km Ash saturation level check interval (Replace Diesel particulate filter on reaching the limit value of 60 g. )
Tüüp:
Sedaan ► 05-08
KBA: 0588 AAH
Mootor:
2.7 (BSG)
Võimsus:
120 KW / 163 HP
Maht:
2698 cm Diesel
Veoskeem:
Esivedu ►
Kütus:
Diiselmootor
Spetsifikatsioonid:
8,20 litres
Engine oil with filter
VW 506 01
Engine oil specification
3,20 litres
Manual gearbox oil
G 052 911 A2
Manual gearbox oil specification
H7 12V 55W PX26d
Low beam
H7 12V 55W PX26d
High beam
5,00 litres
Automatic gearbox oil
G 052 180 A2
Automatic gearbox oil specification
1-4-3-6-2-5
Firing sequence
1,30 litres
Front axle differential oil
G 052 190 A2
Front axle oil specification
0,00 bar
Front tyre pressure
0,00 bar
Rear tyre pressure
1,00 litres
Brake fluid when changing
W5W 12V 5W W2,1x9,5d Longlife
Parking light
P21W 12V 21W BA15s
Stop lamp
0,85 litres
Power steering oil
660 - 860 1/min
Idling speed with manual gearbox
-0°51'+0°25'-0°25'
Camber front
-1°20'+0°30'-0°30'
Camber rear
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