AUDI A4 III
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A4 III
TDI

AUDI A4 III, Sedaan, 06-08, BVA

AUDI A4 III, Sedaan, 06-08, BVA

General data
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
87° - 102° Thermostat opens at temperature
General basic values :
Toothed belt Type of engine control
4000 Speed at maximum performance
1750 - 2500 Speed at maximum torque
350 Maximum torque
95,50 Stroke
81,00 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
45° Inlet valve seat angle
45° Outlet valve seat angle
5,980 Inlet valve stem diameter
5,965 Outlet valve stem diameter
4 Number of spark plugs/glow plugs required
1-3-4-2 Firing sequence
18,00 Compression ratio
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Belt info
General dimensions :
21,18 x 1613 Accessory drive belt size
Fuel system
Fuel system in general :
Diesel Type of fuel
Pump nozzle Mixture processing designation
Bosch Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values :
800 - 1000 Idling speed with manual gearbox
80 Minimum engine oil temperature at VET
Diesel exhaust gas values :
5000 - 5400 Diesel conditioning speed (from 60° C engine oil temperature )
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
5000 - 5400 Cut-off control speed
B Measuring mode
1 Measuring sensor
1 Stoppage time
0,5 Measuring time
1,50 Maximum K-value
Chassis data
Wheel rims and tyres :
2,80 Front tyre pressure [with maximum load, 235/40 R 18 ]
2,80 Rear tyre pressure [with maximum load, 235/40 R 18 ]
Chassis settings :
18°54'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
0°14'+0°02'-0°02' Tracking constant (per wheel) [from vehicle chassis no. 8E 2 025 688, Setting ]
0°20'+0°04'-0°04' Toe-in front (total toe) [Setting ]
0°20'+0°10'-0°05' Toe-in rear (Maximum variation in vehicle longitudinal direction 7' )
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
-0°51'+0°25'-0°25' Camber front [PR. - number 1BD ]
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Allocation of PR. no. before vehicle measuring. )
Brake system
Brake dimensions :
38,00 Rear axle brake piston diameter [Brake caliper C38 ]
60,00 Front axle brake piston diameter [PR. - number 1LD, Brake caliper FNR-G60, PR. - number 1LA ]
300,00 Rear axle brake disc diameter [PR. - number 1KE ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
8,00 Rear axle brake lining thickness wear limit [with backing plate, PR. - number 1KE ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
17,50 Rear axle brake lining thickness [with backing plate, PR. - number 1KE ]
20,30 Front axle brake lining thickness [with backing plate ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
22,00 Rear axle brake disc thickness (Brake caliper C43 ) [PR. - number 1KE ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
30,00 Front axle brake disc thickness (Brake caliper FNR-G60 ) [PR. - number 1LJ ]
Engine tightening torques
Cylinder head :
10 Nm Valve cover (set) (Tighten cross-wise. )
20 Nm Camshaft bearing (from inside to outside )
90° Cylinder head screws [04 stage ]
149,0 Cylinder head screws shank length new
20 Nm + 90° Rocker bridge (Tighten the new screw(s) evenly in several steps. )
Air intake system :
22 Nm Intake manifold (Gradually tighten screws crosswise. )
Exhaust system :
25 Nm Exhaust manifold (Use new nut(s). )
25 Nm Exhaust pipe (Use new nut(s). )
Carburetion :
180° Injection nozzle/injector [03 stage ]
Engine block :
90° Crankshaft pulley [02 stage ]
90° Crankshaft central screw [02 stage ]
90° Connecting rod bearing [02 stage ]
90° Main bearing [02 stage ]
60 Nm + 180° Flywheel [Screws length 43 mm ]
10 Nm + 90° Vibration damper (Use new screw(s). )
Engine lubrication :
30 Nm Oil drain plug(s)
40 Nm Oil sump [M10 ]
25 Nm Oil filter housing [Cap ]
90° Oil pump chain wheel [02 stage ]
25 Nm Oil cooler
22 Nm Oil lines [Union nut(s) ]
Engine management :
55 Nm Lambda sensor
5 Nm Charge air pressure sensor
10 Nm Camshaft sensor (Use screw-locking compound. )
15 Nm Glow plugs [Metal glow plug ]
Engine control :
100 Nm Outlet camshaft wheel [Central bolt ]
100 Nm Inlet camshaft wheel [Central bolt ]
20 Nm Camshaft timing chain tensioner [on the engine block ]
45° Toothed belt tensioning roller [02 stage ]
90° Camshaft drive belt deflection pulley [Screw(s), 02 stage ]
10 Nm Toothed belt guard at the bottom (Use screw-locking compound. )
10 Nm Toothed belt guard center (Use screw-locking compound. )
10 Nm Toothed belt guard (Use screw-locking compound. )
Engine mounting :
23 Nm Torque arm [Screw(s) ]
40 Nm Engine bracket (on the engine block )
40 Nm Engine mounting [at subframe ]
110 Nm + 90° Subframe (Use new screw(s). )
Auxiliary assemblies :
25 Nm Air-conditioning compressor pressure line [M8 ]
25 Nm Alternator
45 Nm Air-conditioning compressor holder
25 Nm Air-conditioning compressor
23 Nm Servo pump pulley
23 Nm Servo steering pump
90° Accessory drive belt deflection pulley [02 stage ]
20 Nm Vacuum pump
23 Nm Tensioning device for air-conditioning compressor accessory drive belt
Fuel supply :
5 Nm Fuel filter holder
Cooling system :
13 Nm Coolant pump
Start system :
65 Nm Starter (Property class 10.9 )
Power transmission tightening torques
Gearbox mounting :
23 Nm Gearbox mounting
23 Nm Gearbox cross support (Use new nut(s). ) [Nut(s) ]
Clutch :
20 Nm Clutch master cylinder
22 Nm Clutch pressure plate
23 Nm Clutch slave cylinder (Use new screw. )
25 Nm Release bearing guide sleeve (Use new screw(s). ) [with 5-speed gearbox, Magnesium ]
Gearbox lubrication :
24 Nm Gearbox oil drain plug [with Multitronic ]
45 Nm Gearbox oil filler plug [Gearbox 01X ]
25 Nm Oil control screw(s) [with manual gearbox ]
Gear shifting :
25 Nm Gear rod [on chassis ]
25 Nm Thrust rod [on chassis ]
Gearbox :
65 Nm Gearbox flange connection at engine [M12 ]
Suspension front tightening torques
Front axle steering :
40 Nm Track rod end on track rod
47 Nm Return line to steering gear (Replace seal(s). )
35 Nm Pressure line at steering gear (Replace seal(s). )
45 Nm Track rod end on stub axle (Use new nut(s). ) [Clamping screw ]
100 Nm Track rod on steering gear
30 Nm Lower steering column joint
40 Nm + 90° Steering gear (Use new screws. ) [at subframe ]
Front axle wheel suspension :
40 Nm + 90° Front axle stabiliser support at stabiliser (Use new screw. )
40 Nm + 90° Front axle stabiliser support at axle control arm (Use new screw. )
40 Nm Upper rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm Upper front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
Wheels/tires :
120 Nm Wheel attachment
Front axle suspension :
90 Nm Suspension strut (Use new nut(s). ) [at the transverse control arm ]
50 Nm Shock-absorber piston rod (Use new nut(s). )
75 Nm Front axle suspension strut bearing pedestal [on chassis ]
Front axle brake :
45 Nm Brake hose [Banjo bolt(s), at the brake caliper ]
15 Nm Brake line
10 Nm Wheel speed sensor
15 Nm Bleed valve [Brake caliper FNR-G60 ]
5 Nm Front axle brake disc
190 Nm Front axle brake caliper mounting support (Clean the ribbing )
30 Nm Front axle brake caliper
Suspension rear tightening torques
Wheels/tires :
120 Nm Wheel attachment
Electrical system
Measuring values of sensors and actuators :
5750±750 Engine temperature sensor resistance at 0°
2625±375 Engine temperature sensor resistance at 20°
1200±200 Engine temperature sensor resistance at 40°
610±70 Engine temperature sensor resistance at 60°
325±50 Engine temperature sensor resistance at 80°
800±150 Engine temperature sensor resistance at 50°
190±40 Engine temperature sensor resistance at 100°
4700±700 Engine temperature sensor resistance at 5°
3250±450 Engine temperature sensor resistance at 15°
2150±350 Engine temperature sensor resistance at 25°
1450±250 Engine temperature sensor resistance at 35°
1000±200 Engine temperature sensor resistance at 45°
Consumables
Filling quantities and specifications :
3,80 Engine oil with filter
VW 507 00 Engine oil specification [with particle filter ]
1,00 Brake fluid when changing
B 000 750 M3 Brake fluid specification (Original brake fluid )
3,00 Manual gearbox oil [Gearbox 01X ]
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 01X ]
Change intervals
For service data :
every 120.000 km Engine control toothed belt change interval
every 90.000 km Air filter change interval
every 30.000 km Fuel filter change interval [with bio-diesel ]
according to service display Engine oil and filter change interval [Longlife ]
every 240.000 km Engine control unit tensioning roller change interval
first time at 150.000 km,, then every 30.000 km Ash saturation level check interval (Replace Diesel particulate filter on reaching the limit value of 60 g. )
after 3 years for the first time, then every 2 years Brake fluid change interval
every 30.000 km / 2 years Interior filter change interval
Tüüp:
Sedaan ► 06-08
KBA: 0588 AFQ
Mootor:
2.0 (BVA)
Võimsus:
120 KW / 163 HP
Maht:
1968 cm Diesel
Veoskeem:
Esivedu ►
Kütus:
Diiselmootor
Spetsifikatsioonid:
3,80 litres
Engine oil with filter
VW 507 00
Engine oil specification
3,00 litres
Manual gearbox oil
G 052 911 A2
Manual gearbox oil specification
1-3-4-2
Firing sequence
2,80 bar
Front tyre pressure
2,80 bar
Rear tyre pressure
1,00 litres
Brake fluid when changing
800 - 1000 1/min
Idling speed with manual gearbox
-0°51'+0°25'-0°25'
Camber front
-1°20'+0°30'-0°30'
Camber rear
Lisateave (263) ►
Lisaülekanne
Turvasüsteemid

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