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AUDI A5/S5, Luukpära, 11-17, , (8TA)

AUDI A5/S5, Luukpära, 11-17, , (8TA)

General data
General basic values :
6 Number of spark plugs/glow plugs required
Timing chain Type of engine control
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
1-4-3-6-2-5 Firing sequence
16,80 Compression ratio
28,00 - 33,00 Compression pressure (Difference max. 5 bar ) [new engine ]
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Fuel system
Fuel system in general :
Diesel Type of fuel
Common Rail Mixture processing designation
Chassis data
Chassis settings :
-1°20'+0°25'-0°25' Camber rear (maximum difference between left and right 0°30' )
0°20'+0°10'-0°10' Toe-in rear (Maximum variation in vehicle longitudinal direction 10' )
18°11'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
0°20'+0°10'-0°10' Toe-in front (total toe) [Setting ]
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Allocation of PR. no. before vehicle measuring. )
Chassis dimensions :
1578 - 1580 Tread rear
1590 - 1591 Tread front
2813 - 2816 Wheel base
Wheel rims and tyres :
0,00 Rear tyre pressure (see sticker on the inside of the driver's door )
0,00 Front tyre pressure (see sticker on the inside of the driver's door )
Brake system
Brake dimensions :
43,00 Rear axle brake piston diameter
330,00 Rear axle brake disc diameter [PR. - number 1KE ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
17,50 Rear axle brake lining thickness [with backing plate ]
18,80 Front axle brake lining thickness [with backing plate, PR. - number 1LJ ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
22,00 Rear axle brake disc thickness [PR. - number 1KE ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
30,00 Front axle brake disc thickness [PR. - number 1LJ ]
7,00 Rear axle brake lining thickness wear limit [with backing plate ]
10,00 Front axle brake lining thickness wear limit [with backing plate ]
57,00 Front axle brake piston diameter
Engine tightening torques
Engine mounting :
40 Nm Engine bracket [on the engine block ]
55 Nm Engine mounting [at subframe ]
115 Nm + 90° Subframe (Use new screw(s). ) [on chassis ]
Engine block :
20 Nm + 90° Vibration damper (Use new screw(s). )
35 Nm + 90° Connecting rod bearing (Use new screw(s). )
60 Nm + 90° Drive plate (Use new screw(s). ) [on crankshaft ]
60 Nm Flywheel (Use new screw(s). ) [to drive plate ]
50 Nm + 180° Main bearing [02 stage ]
Auxiliary assemblies :
50 Nm + 90° Accessory drive belt tensioning device (Use new screw. )
23 Nm Accessory drive belt deflection pulley
40 Nm Air-conditioning compressor holder
40 Nm Holder - generator
23 Nm Alternator
25 Nm Air-conditioning compressor
9 Nm Air-conditioning compressor pressure line [M6 ]
Engine control :
8 Nm + 90° Timing case cover 1. cylinder row (Use new screw(s). )
8 Nm + 90° Timing case cover 2. cylinder row (Use new screw(s). )
23 Nm Control drive chain tensioning rail
5 Nm + 90° Control drive chain tensioner (Use new screw. )
5 Nm + 90° Control drive timing chain slip rail (Use new screw(s). )
23 Nm Camshaft timing chain slip rail
40 Nm Camshaft adjuster (Left-hand thread )
15 Nm Chain tensioner
90° Timing case cover [Screw(s) 5 - 24, 05 stage ]
23 Nm Toothed belt tensioning roller [Toothed belt - high pressure pump, Central bolt ]
Engine lubrication :
30 Nm Oil drain plug(s)
8 Nm + 90° Oil pump (Use new screw(s). )
9 Nm Oil filter housing [on the engine block ]
25 Nm Oil sump (TDC marking(s) ) [Oil sump top part, Locking screw ]
Cooling system :
9 Nm Coolant pump (Gradually tighten screws crosswise. )
23 Nm Coolant pump pulley
Engine management :
17 Nm Glow plugs
9 Nm Crankshaft sensor
9 Nm Camshaft sensor
55 Nm Lambda sensor
Air intake system :
9 Nm Intake manifold
Carburetion :
22 Nm High-pressure pump
70 Nm High-pressure pump pulley
22 Nm Fuel-distributing pipe
25 Nm Injection hoses
14 Nm Injection nozzle/injector
Start system :
30 Nm + 90° Starter [M12 ]
Cylinder head :
8 Nm + 90° Valve cover (set) [02 stage ]
9 Nm Camshaft bearing [02 stage ]
90° Cylinder head screws [05 stage ]
Exhaust system :
30 Nm + 90° Exhaust manifold (Use new screw(s) with hot screw paste. ) [at turbocharger ]
23 Nm Exhaust pipe (Use new nut(s). )
23 Nm Diesel particulate filter (Use new nut(s) with hot screw paste. )
Power transmission tightening torques
Clutch :
60 Nm Clutch module (Tighten screw(s) one after the other using prescribed torque. ) [03 stage ]
5,5 Nm Clutch slave cylinder bleeder valve [Engine CDUC, Gearbox 0B4 ]
20 Nm Clutch slave cylinder
22 Nm + 90° Clutch pressure plate (Use new screw(s). )
Gearbox lubrication :
10 Nm Gearbox oil sump [Direct gearbox 0B5 ]
40 Nm Gearbox oil filler plug [with manual gearbox, Gearbox 0B4 ]
40 Nm Gearbox oil drain plug [with manual gearbox, Gearbox 0B4 ]
8 Nm Gearbox oil filter cover (Replace sealing ring(s). ) [7 gear with automated shift gearbox ]
30 Nm Oil control screw(s) [Multitronic 0AW ]
Gearbox mounting :
70 Nm Gearbox cross support [on chassis ]
20 Nm Gearbox support [at gearbox bearing ]
20 Nm Gearbox mounting
70 Nm Gearbox support [on chassis ]
Gearbox :
30 Nm + 90° Gearbox flange connection at engine (Can replace bolt(s). ) [up to vehicle chassis no. 8T-9-007999, M12 ]
Differential :
15 Nm Rear axle differential oil control screw (Use new screw(s). ) [0BF axle drive ]
15 Nm Differential oil drain plug (Use new screw(s). ) [0BF axle drive ]
95 Nm Rear axle differential bracket
Gear shifting :
23 Nm Thrust rod
23 Nm Gear rod
Suspension front tightening torques
Front axle brake :
16 Nm Brake hose [at the brake caliper, PR. - number 1LM ]
14 Nm Brake line
15 Nm Bleed valve [PR. - number 1LJ ]
196 Nm Front axle brake caliper mounting support (Use new screw(s). ) [PR. - number 1LJ ]
5 Nm Front axle brake disc
9 Nm Wheel speed sensor
Front axle wheel suspension :
40 Nm + 90° Front axle stabiliser support at stabiliser
40 Nm + 90° Front axle stabiliser support at suspension strut (Use new screw(s). )
40 Nm Upper front front axle transverse control arm (Use new screw(s) and nut(s). ) [on stub axle ]
30 Nm Front suspension cross-brace
Front axle suspension :
50 Nm Shock-absorber piston rod (Use new nut(s). )
40 Nm + 90° Front axle suspension strut bearing pedestal (Use new screw(s). ) [on chassis ]
90 Nm + 90° Suspension strut (Use new screw(s) and nut(s). ) [Connection clamp at transverse control arm ]
Wheels/tires :
4 Nm Tyre pressure sensor(s)
120 Nm Wheel attachment
Suspension rear tightening torques
Rear axle brake :
20 Nm Rear axle brake hose [at the brake caliper ]
10 Nm Rear axle bleeder valve
100 Nm + 90° Rear axle brake caliper mounting support (Use new screw(s). )
5 Nm Rear axle brake disc
35 Nm Rear axle brake caliper (Use new screw(s). )
Rear axle wheel suspension :
40 Nm + 90° Stabilizer of rear axle on axle (Use new screw(s). )
40 Nm + 90° Rear axle stabiliser support at stabiliser (Use new screw(s) and nut(s). )
40 Nm + 90° Rear axle stabiliser support at axle control arm (Use new screw(s) and nut(s). )
95 Nm Track control arm, rear axle, upper (Use new nut(s). ) [on stub axle ]
25 Nm + 90° Rear axle stabiliser mounting (Use new screw(s). )
50 Nm + 90° Panhard rod(s), rear axle [02 stage ]
120 Nm + 360° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
Rear axle steering :
90 Nm + 90° Rear axle track rod (Use new screw(s). ) [outside ]
Rear axle suspension :
35 Nm Rear axle shock-absorber piston rod (Use new nut(s). )
150 Nm + 180° Rear axle shock-absorber (Use new screw(s). ) [bottom ]
Wheels/tires :
4 Nm Tyre pressure sensor(s)
120 Nm Wheel attachment
Consumables
Filling quantities and specifications :
G 052 529 A2 Twin clutch oil specification (Original oil ) [Direct gearbox 0B5 ]
6,70 Oil for twin clutch [Direct gearbox 0B5, Amount to change ]
VW 507 00 Engine oil specification
6,40 Engine oil with filter
VW 501 14 Brake fluid specification
G 12 Plus Cooling fluid specification
11,50 Coolant
6,00 Automatic gearbox oil [Multitronic 0AW, Amount to change ]
G 052 516 A2 Automatic gearbox oil specification (Original oil ) [Multitronic 0AW ]
3,80 Manual gearbox oil [Gearbox 0B4 ]
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 0B4 ]
Lighting
Internal light sources :
W5W 12V 5W W2,1x9,5d Glove compartment light
W5W 12V 5W W2,1x9,5d Reading light
LED Footwell light
W5W 12V 5W W2,1x9,5d Entry light
W5W 12V 5W W2,1x9,5d Boot light
W5W 12V 5W W2,1x9,5d Door safety light
W5W 12V 5W W2,1x9,5d Interior light [rear ]
Rear light sources :
LED Auxiliary stop light
LED License plate light (Original part ) [from 2012 ]
LED Rear fog lamp (Original part ) [from 2012, Tail light with light-emitting diodes ]
W16W 12V 16W W2,1x9,5d Back-up lamp
LED Stop lamp (Original part ) [Tail light with light-emitting diodes ]
LED Tail light (Original part ) [Tail light with light-emitting diodes ]
LED Rear direction indicator (Original part ) [from 2012, Tail light with light-emitting diodes ]
Front light sources :
LED Side direction indicator (Original part )
PWY24W 12V 24W WP3.3x14.5-4 Front direction indicator (Original part ) [from 2012 ]
H8 12V 35W PGJ19-1 Fog lamps [from 2012 ]
W5W 12V 5W W2,1x9,5d Side light [up to 2011, with bi-xenon ]
LED Parking light (Original part ) [with bi-xenon ]
H7 12V 55W PX26d Cornering light [from 2012, with bi-xenon ]
D3S 85V 35W PK32d-5 Low beam [with bi-xenon ]
LED Daytime running light (Original part ) [with bi-xenon ]
D3S 85V 35W PK32d-5 High beam [with bi-xenon ]
Change intervals
For service data :
every 60.000 km Oil for twin clutch changing interval [Direct gearbox 0B5 ]
first time at 180.000 km, then every 30.000 km Ash saturation level check interval (Replace the diesel particulate filter on reaching the limit value of 0,52 litres. )
after 3 years for the first time, then every 2 years Brake fluid change interval
every 60.000 km Fuel filter change interval
every 60.000 km Air filter change interval
Tüüp:
Luukpära ► 11-17 (8TA)
KBA: 0588 ATV
Mootor:
3.0 (CDUC, CKVB, CKVC)
Võimsus:
180 KW / 245 HP
Maht:
2967 cm Diesel
Veoskeem:
Täielik ►
Kütus:
Diiselmootor
Spetsifikatsioonid:
6,40 litres
Engine oil with filter
VW 507 00
Engine oil specification
3,80 litres
Manual gearbox oil
G 052 911 A2
Manual gearbox oil specification
D3S 85V 35W PK32d-5
Low beam
D3S 85V 35W PK32d-5
High beam
6,00 litres
Automatic gearbox oil
G 052 516 A2
Automatic gearbox oil specification
1-4-3-6-2-5
Firing sequence
11,50 litres
Coolant
0,00 bar
Front tyre pressure
0,00 bar
Rear tyre pressure
LED
Parking light
LED
Stop lamp
-1°20'+0°25'-0°25'
Camber rear
2813 - 2816 mm
Wheel base
G 12 Plus
Cooling fluid specification
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