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AUDI A7, Luukpära, 10-15, , (4GA, 4GF)

AUDI A7, Luukpära, 10-15, , (4GA, 4GF)

General data
General basic values :
Timing chain Type of engine control
91,40 Stroke
83,00 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
6 Number of spark plugs/glow plugs required
1-4-3-6-2-5 Firing sequence
28,00 - 33,00 Compression pressure (Difference max. 5 bar ) [new engine ]
16,80 Compression ratio
0,100 Maximum deformation of cylinder head (Rework of the cylinder head is not allowed. )
1,80 Minimum engine oil pressure when idling (Test temperature 80° C )
Fuel system
Fuel system in general :
Diesel Type of fuel
Common Rail Mixture processing designation
Chassis data
Chassis settings :
Prior to axle measurement and using an appropriate diagnostic tester, move the vehicle into a position simulating the vehicle's empty weight. Conditions for axle measurement [with air suspension ]
0°20'+0°10'-0°10' Toe-in front (total toe) [Setting ]
-1°05'+0°23'-0°23' Camber front [PR. - number 2MB ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°11'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
0°20'+0°10'-0°10' Toe-in rear (Maximum variation in vehicle longitudinal direction 10' )
-1°20'+0°25'-0°25' Camber rear (maximum difference between left and right 0°30' )
356 - 376 mm Front axle unloaded weight position [PR. - number 1BS ]
354 - 374 mm Rear axle unloaded weight position [PR. - number 1BS ]
Chassis dimensions :
1635 Tread rear
1644 Tread front
2914 Wheel base
Engine tightening torques
Engine lubrication :
30 Nm Oil drain plug(s)
8 Nm + 90° Oil pump (Use new screw(s). )
25 Nm Oil sump (TDC marking(s) ) [Oil sump top part, Locking screw ]
9 Nm Oil filter housing [on the engine block ]
Engine management :
9 Nm Crankshaft sensor
17 Nm Glow plugs
9 Nm Camshaft sensor
Air intake system :
9 Nm Intake manifold
Exhaust system :
30 Nm + 90° Exhaust manifold (Use new screw(s). ) [at turbocharger ]
Carburetion :
22 Nm Fuel-distributing pipe
14 Nm Injection nozzle/injector [Retaining clamp ]
25 Nm Injection hoses
70 Nm High-pressure pump pulley [central nut ]
22 Nm Injection pump [High-pressure pump ]
Auxiliary assemblies :
25 Nm Air-conditioning compressor pressure line [M8 ]
40 Nm Air-conditioning compressor holder
25 Nm Air-conditioning compressor
40 Nm Holder - generator
20 Nm Alternator
23 Nm Accessory drive belt deflection pulley
50 Nm + 90° Accessory drive belt tensioning device (Use new screw(s). )
Start system :
30 Nm + 90° Starter (Use new screw(s). ) [M12 ]
Cooling system :
23 Nm Coolant pump pulley
9 Nm Coolant pump (Gradually tighten screws crosswise. )
Engine block :
20 Nm + 90° Vibration damper (Use new screw(s). )
60 Nm + 90° Drive plate (Use new screw(s). ) [on crankshaft ]
60 Nm Flywheel (Use new screw(s). ) [to drive plate ]
35 Nm + 90° Connecting rod bearing (Use new screw(s). )
50 Nm + 180° Main bearing [02 stage ]
60 Nm Balance shaft gear wheel [Central bolt ]
Engine mounting :
40 Nm Engine bracket [on the engine block ]
Engine control :
8 Nm + 90° Timing case cover 1. cylinder row [02 stage ]
8 Nm + 90° Timing case cover 2. cylinder row [02 stage ]
90° Timing case cover [Screw(s) 5 - 24, 05 stage ]
Cylinder head :
8 Nm + 90° Valve cover (set) [02 stage ]
90° Cylinder head screws [05 stage ]
9 Nm Camshaft bearing [02 stage ]
Power transmission tightening torques
Gearbox lubrication :
45 Nm Gearbox oil drain plug [7 gear with automated shift gearbox ]
45 Nm Gearbox oil filler plug (Oil control screw(s) ) [7 gear with automated shift gearbox, Oil circuit for twin clutch ]
8 Nm Gearbox oil filter cover (Replace sealing ring(s). ) [7 gear with automated shift gearbox ]
Differential :
15 Nm Rear axle differential oil control screw [0BF axle drive ]
55 Nm Rear axle differential bracket [on axle ]
15 Nm Differential oil drain plug (Use new screw. ) [0BF axle drive ]
15 Nm Differential oil control screw (Use new screw(s). ) [0BF axle drive ]
Gearbox mounting :
40 Nm Gearbox support [At the gearbox ]
20 Nm Gearbox support [at gearbox bearing ]
Axle drive :
20 Nm Propeller shaft intermediate bearing
24 Nm Propeller shaft heat protection plate
Gearbox :
30 Nm + 90° Gearbox flange connection at engine (Reuse screws only 2 times. ) [M12 ]
Suspension front tightening torques
Front axle suspension :
50 Nm Shock-absorber piston rod (Use new nut(s). ) [with steel suspension ]
Front axle wheel suspension :
140 Nm Front axle support joint at transverse control arm (Use new nut(s). ) [M14 ]
40 Nm Front axle support joint at stub axle (Use new screw(s). )
25 Nm Front axle stabilizer mount at subframe (Use new nut(s). )
Front axle steering :
100 Nm Track rod on steering gear
80 Nm Track rod end on track rod
100 Nm Track rod end on stub axle (Use new nut(s). )
30 Nm Lower steering column joint (Use new screw. )
Wheels/tires :
4 Nm Tyre pressure sensor(s) [Screw(s) ]
Suspension rear tightening torques
Rear axle suspension :
150 Nm + 180° Rear axle shock-absorber (Use new screw(s). ) [on stub axle ]
50 Nm Rear axle shock-absorber piston rod (Use new nut(s). ) [M12 ]
Wheels/tires :
4 Nm Tyre pressure sensor(s) [Screw(s) ]
Consumables
Filling quantities and specifications :
1,00 Brake fluid when changing
G 052 529 A2 Twin clutch oil specification (Original oil ) [Direct gearbox 0B5 ]
6,00 Oil for twin clutch (Manufacturer's specification 5,5 - 6,0 litres ) [Direct gearbox 0B5, Amount to change ]
G 052 513 A2 Manual gearbox oil specification (Original oil ) [Direct gearbox 0B5 ]
4,35 Manual gearbox oil (Fill for life ) [Direct gearbox 0B5 ]
6,40 Engine oil with filter
VW 507 00 Engine oil specification
VW 501 14 Brake fluid specification
11,50 Coolant
TL 774 G Cooling fluid specification (Original anti-freeze agent )
G 052 515 A2 Rear axle locking differential hydraulic oil specification (Original oil ) [0BF axle drive ]
0,85 Rear axle locking differential hydraulic oil [0BF axle drive ]
G 052 145 S2 Rear axle oil specification (Original oil )
0,95 Rear axle differential oil [0BF axle drive ]
Change intervals
For service data :
every 60.000 km Oil for twin clutch changing interval [Direct gearbox 0B5 ]
every 30.000 km / 2 years Interior filter change interval
after 3 years for the first time, then every 2 years Brake fluid change interval
every 60.000 km Fuel filter change interval
every 90.000 km Air filter change interval
first time at 180.000 km, then every 30.000 km Ash saturation level check interval (Replace the diesel particulate filter on reaching the limit value of 0,375 litres. )
Tüüp:
Luukpära ► 10-15 (4GA, 4GF)
KBA: 0588 ARY
Mootor:
3.0 (CLAA)
Võimsus:
150 KW / 204 HP
Maht:
2967 cm Diesel
Veoskeem:
Täielik ►
Kütus:
Diiselmootor
Spetsifikatsioonid:
6,40 litres
Engine oil with filter
VW 507 00
Engine oil specification
4,35 litres
Manual gearbox oil
G 052 513 A2
Manual gearbox oil specification
1-4-3-6-2-5
Firing sequence
11,50 litres
Coolant
0,95 litres
Rear axle differential oil
G 052 145 S2
Rear axle oil specification
1,00 litres
Brake fluid when changing
-1°05'+0°23'-0°23'
Camber front
-1°20'+0°25'-0°25'
Camber rear
2914 mm
Wheel base
TL 774 G
Cooling fluid specification
Lisateave (151) ►
Küte, õhutus
Lukustusseade
Lisaülekanne

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