AUDI A4 III
TDI quattro,
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A4 III
TDI quattro

AUDI A4 III, Sedaan, 06-08, BPW

AUDI A4 III, Sedaan, 06-08, BPW

General data
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
87° - 102° Thermostat opens at temperature
General basic values :
Toothed belt Type of engine control
4000 Speed at maximum performance
1750 - 2500 Speed at maximum torque
320 Maximum torque
95,50 Stroke
81,00 Bore
2 Valves per cylinder
Hydraulic tappets Compensation for valve play
45° Inlet valve seat angle
45° Outlet valve seat angle
6,980 Inlet valve stem diameter
6,956 Outlet valve stem diameter
4 Number of spark plugs/glow plugs required
1-3-4-2 Firing sequence
18,50 Compression ratio
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Belt info
General dimensions :
21,18 x 1613 Accessory drive belt size
Fuel system
Fuel system in general :
Diesel Type of fuel
Pump nozzle Mixture processing designation
Bosch Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values :
800 - 1000 Idling speed with manual gearbox
800 - 1000 Idling speed with automatic gearbox
80 Minimum engine oil temperature at VET
Diesel exhaust gas values :
4800 - 5200 Diesel conditioning speed (from 60° C engine oil temperature )
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
4800 - 5200 Cut-off control speed
B Measuring mode
1 Measuring sensor
1 Stoppage time
0,5 Measuring time
1,50 Maximum K-value
Chassis data
Chassis dimensions :
2640 - 2652 Wheel base
1517 - 1525 Tread front
1510 - 1535 Tread rear
Chassis settings :
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Allocation of PR. no. before vehicle measuring. )
0°20'+0°04'-0°04' Toe-in front (total toe) [Setting ]
0°14'+0°02'-0°02' Tracking constant (per wheel) [from vehicle chassis no. 8E 2 025 688, Setting ]
-0°51'+0°25'-0°25' Camber front [PR. - number 1BD ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°54'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
0°20'+0°10'-0°05' Toe-in rear (Maximum variation in vehicle longitudinal direction 7' )
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
Wheel rims and tyres :
2,80 Front tyre pressure [with maximum load, 235/40 R 18 ]
2,80 Rear tyre pressure [with maximum load, 235/40 R 18 ]
Brake system
Brake dimensions :
30,00 Front axle brake disc thickness (Brake caliper FNR-G60 ) [PR. - number 1LJ ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
22,00 Rear axle brake disc thickness (Brake caliper C43 ) [PR. - number 1KE ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
17,50 Rear axle brake lining thickness [with backing plate, PR. - number 1KE ]
20,30 Front axle brake lining thickness [with backing plate ]
8,00 Rear axle brake lining thickness wear limit [with backing plate, PR. - number 1KE ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
300,00 Rear axle brake disc diameter [PR. - number 1KE ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
38,00 Rear axle brake piston diameter [Brake caliper C38 ]
60,00 Front axle brake piston diameter [PR. - number 1LD, Brake caliper FNR-G60, PR. - number 1LA ]
Engine tightening torques
Cylinder head :
10 Nm Valve cover (set) (Gradually tighten screws crosswise. )
90° Camshaft bearing (First tighten bearing covers 2 and 4 alternately and in steps ) [02 stage ]
90° Rocker bridge [02 stage ]
90° Cylinder head screws [04 stage ]
166,0 Cylinder head screws shank length new
Engine control :
100 Nm Camshaft timing gear [Central bolt ]
45° Toothed belt tensioning roller [02 stage ]
22 Nm Camshaft drive belt deflection pulley
10 Nm Toothed belt guard at the bottom (Use screw-locking compound. )
10 Nm Toothed belt guard center (Use screw-locking compound. )
25 Nm Toothed belt guard [M8 ]
9 Nm Oil pump drive chain tensioner
Air intake system :
25 Nm Intake manifold (tighten gradually cross-wise )
Exhaust system :
25 Nm Exhaust manifold (Replace nuts. )
25 Nm Exhaust pipe (Use new nut(s). )
Engine management :
15 Nm Glow plugs [Metal glow plug ]
55 Nm Lambda sensor
10 Nm Camshaft sensor
Carburetion :
270° Injection nozzle/injector [02 stage ]
Engine block :
90° Crankshaft central screw [02 stage ]
60 Nm + 180° Flywheel [Screws length 43 mm ]
90° Connecting rod bearing [02 stage ]
90° Main bearing [02 stage ]
90° Vibration damper [02 stage ]
Engine lubrication :
30 Nm Oil drain plug(s)
45 Nm Oil sump [At the gearbox ]
25 Nm Oil filter housing [Cap ]
90° Oil pump chain wheel [02 stage ]
25 Nm Oil cooler
22 Nm Oil lines [Union nut(s) ]
Engine mounting :
23 Nm Torque arm [Screw(s) ]
45 Nm Engine bracket (on the engine block )
110 Nm + 90° Subframe (Use new screw(s). )
Auxiliary assemblies :
25 Nm Air-conditioning compressor pressure line [M8 ]
25 Nm Alternator
45 Nm Air-conditioning compressor holder
25 Nm Air-conditioning compressor
23 Nm Servo pump pulley
23 Nm Servo steering pump
23 Nm Accessory drive belt tensioning device
90° Accessory drive belt deflection pulley [02 stage ]
22 Nm Vacuum pump [M8 ]
Fuel supply :
5 Nm Fuel filter holder
Cooling system :
15 Nm Coolant pump
Charging :
25 Nm Turbo charger (Use new nut(s). )
Start system :
65 Nm Starter (Property class 10.9 )
Power transmission tightening torques
Clutch :
22 Nm Clutch pressure plate
20 Nm Clutch master cylinder
25 Nm Clutch slave cylinder
Gearbox mounting :
23 Nm Gearbox mounting
90° Gearbox cross support [M12, 02 stage ]
Gearbox :
45 Nm Gearbox flange connection at engine [M10 ]
Gear shifting :
23 Nm Gear rod (Use new screw. )
40 Nm Thrust rod
Gearbox lubrication :
30 Nm Oil control screw(s) [with Multitronic ]
24 Nm Gearbox oil drain plug [with Multitronic ]
45 Nm Gearbox oil filler plug [Gearbox 02X ]
Suspension front tightening torques
Wheels/tires :
120 Nm Wheel attachment
Front axle steering :
40 Nm Track rod end on track rod
45 Nm Track rod end on stub axle (Use new nut(s). ) [Clamping screw ]
40 Nm + 90° Steering gear (Use new screws. ) [at subframe ]
30 Nm Lower steering column joint
35 Nm Pressure line at steering gear (Replace seal(s). )
47 Nm Return line to steering gear (Replace seal(s). )
100 Nm Track rod on steering gear
Front axle brake :
30 Nm Front axle brake caliper
190 Nm Front axle brake caliper mounting support (Clean the ribbing )
5 Nm Front axle brake disc
15 Nm Bleed valve [Brake caliper FNR-G60 ]
10 Nm Wheel speed sensor
15 Nm Brake line
45 Nm Brake hose [Banjo bolt(s), at the brake caliper ]
Front axle suspension :
50 Nm Shock-absorber piston rod (Use new nut(s). )
90 Nm Suspension strut (Use new nut(s). ) [at the transverse control arm ]
75 Nm Front axle suspension strut bearing pedestal [on chassis ]
Front axle wheel suspension :
40 Nm + 90° Front axle stabiliser support at axle control arm (Use new screw. )
40 Nm + 90° Front axle stabiliser support at stabiliser (Use new screw. )
40 Nm Upper rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm Upper front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
Suspension rear tightening torques
Wheels/tires :
120 Nm Wheel attachment
Rear axle brake :
35 Nm Rear axle brake caliper (Use new screws. )
75 Nm Rear axle brake caliper mounting support (Use new screw(s). )
5 Nm Rear axle brake disc
Rear axle suspension :
36 Nm Rear axle shock-absorber [top ]
Rear axle wheel suspension :
25 Nm Rear axle stabiliser mounting
45 Nm Rear axle stabiliser support at stabiliser
25 Nm Rear axle stabiliser support at axle control arm
90° Rear axle carrier [02 stage ]
85 Nm + 90° Upper front rear axle transverse control arm (Use new screws and nuts. )
85 Nm + 90° Upper rear rear axle transverse control arm (Use new screw(s). ) [inside ]
95 Nm Track control arm, rear axle, lower (Use new nut(s). ) [at subframe, front ]
Electrical system
Measuring values of sensors and actuators :
5750±750 Engine temperature sensor resistance at 0°
2625±375 Engine temperature sensor resistance at 20°
1200±200 Engine temperature sensor resistance at 40°
610±70 Engine temperature sensor resistance at 60°
325±50 Engine temperature sensor resistance at 80°
800±150 Engine temperature sensor resistance at 50°
190±40 Engine temperature sensor resistance at 100°
4700±700 Engine temperature sensor resistance at 5°
3250±450 Engine temperature sensor resistance at 15°
2150±350 Engine temperature sensor resistance at 25°
1450±250 Engine temperature sensor resistance at 35°
1000±200 Engine temperature sensor resistance at 45°
General electrical system :
12 Battery voltage
72 Battery capacity (depending on equipment ) [Version 2 ]
380 Battery cold test current [Version 2 ]
VALEO Alternator manufacturer [Version 2 ]
140 Alternator charging current
Bosch Starter manufacturer
1,70 Starter power
Consumables
Filling quantities and specifications :
3,80 Engine oil with filter
VW 507 00 Engine oil specification [with particle filter ]
3,00 Manual gearbox oil [Gearbox 01X ]
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 01X, Gearbox 02X ]
5,00 Automatic gearbox oil (Specified by manufacturer 4.50 - 5,00 litres ) [Multitronic 01J, Amount to change ]
G 052 180 A2 Automatic gearbox oil specification (Original oil ) [Multitronic 01J ]
1,50 Rear axle differential oil
G 052 145 A1 Rear axle oil specification (Original oil )
0,85 Power steering oil
G 004 000 M2 Power steering oil specification (Original oil )
9,00 Coolant
TL 774 F Cooling fluid specification [Version 2 ]
1,00 Brake fluid when changing
B 000 750 M3 Brake fluid specification (Original brake fluid )
70 Tank capacity
Lighting
Front light sources :
D1S 85V 35W PK32d-2 Low beam [with bi-xenon ]
D1S 85V 35W PK32d-2 High beam [with bi-xenon ]
W5W 12V 5W W2,1x9,5d Longlife Parking light
H11 12V 55W PGJ19-2 Fog lamps
WY5W 12V 5W W2,1x9,5d yellow Side direction indicator
Rear light sources :
P21W 12V 21W BA15s Rear direction indicator
P21W 12V 21W BA15s Tail light
P21W 12V 21W BA15s Stop lamp
P21W 12V 21W BA15s Back-up lamp
P21W 12V 21W BA15s Rear fog lamp
C5W 12V 5W SV8,5 (11x35) License plate light
LED Auxiliary stop light
Internal light sources :
C5W 12V 5W SV8,5 (11x35) Interior light [rear ]
W5W 12V 5W W2,1x9,5d Door safety light
W5W 12V 5W W2,1x9,5d Boot light
W5W 12V 5W W2,1x9,5d Footwell light
T5W 12V 5W BA9s Reading light
W3W 12V 3W W2,1x9,5d Glove compartment light [With cooled glove compartment. ]
Change intervals
For service data :
every 120.000 km Engine control toothed belt change interval
every 90.000 km Air filter change interval
every 30.000 km Fuel filter change interval [with bio-diesel ]
after 3 years for the first time, then every 2 years Brake fluid change interval [from 2007 ]
according to service display Engine oil and filter change interval [Longlife ]
every 30.000 km / 2 years Interior filter change interval
every 240.000 km Engine control unit tensioning roller change interval
first time at 150.000 km,, then every 30.000 km Ash saturation level check interval (Replace Diesel particulate filter on reaching the limit value of 60 g. )
Tüüp:Sedaan ► 06-08
KBA: 0588 AAU
Mootor: 2.0 (BPW)
Võimsus:103 KW / 140 HP
Maht: 1968 cm Diesel
Veoskeem: Täielik ►
Kütus:Diiselmootor
Spetsifikatsioonid:
3,80 litres Engine oil with filter
VW 507 00 Engine oil specification
3,00 litres Manual gearbox oil
G 052 911 A2 Manual gearbox oil specification
D1S 85V 35W PK32d-2 Low beam
D1S 85V 35W PK32d-2 High beam
5,00 litres Automatic gearbox oil
G 052 180 A2 Automatic gearbox oil specification
1-3-4-2 Firing sequence
9,00 litres Coolant
140 Ampere Alternator charging current
1,50 litres Rear axle differential oil
G 052 145 A1 Rear axle oil specification
2,80 bar Front tyre pressure
2,80 bar Rear tyre pressure
1,00 litres Brake fluid when changing
W5W 12V 5W W2,1x9,5d Longlife Parking light
P21W 12V 21W BA15s Stop lamp
0,85 litres Power steering oil
G 004 000 M2 Power steering oil specification
800 - 1000 1/min Idling speed with manual gearbox
-0°51'+0°25'-0°25' Camber front
-1°20'+0°30'-0°30' Camber rear
2640 - 2652 mm Wheel base
TL 774 F Cooling fluid specification
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