AUDI A4 III
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A4 III
TDI

AUDI A4 III, Sedaan, 04-08, BNA, BRF

AUDI A4 III, Sedaan, 04-08, BNA, BRF

General data
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
87° - 102° Thermostat opens at temperature
General basic values :
Toothed belt Type of engine control
4000 Speed at maximum performance
1750 - 2500 Speed at maximum torque
320 Maximum torque
95,50 Stroke
81,00 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
45° Inlet valve seat angle
45° Outlet valve seat angle
5,980 Inlet valve stem diameter
5,965 Outlet valve stem diameter
4 Number of spark plugs/glow plugs required
1-3-4-2 Firing sequence
18,00 Compression ratio
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Belt info
General dimensions :
21,18 x 1613 Accessory drive belt size
Fuel system
Fuel system in general :
Diesel Type of fuel
Pump nozzle Mixture processing designation
Bosch Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values :
730 - 930 Idling speed with manual gearbox
730 - 930 Idling speed with automatic gearbox
80 Minimum engine oil temperature at VET
Diesel exhaust gas values :
4800 - 5200 Diesel conditioning speed (from 60° C engine oil temperature )
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
4800 - 5200 Cut-off control speed
B Measuring mode
1 Measuring sensor
1 Stoppage time
0,5 Measuring time
2,00 Maximum K-value
Chassis data
Chassis dimensions :
2642 Wheel base
1519 Tread front
1514 Tread rear
Chassis settings :
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Allocation of PR. no. before vehicle measuring. )
0°20'+0°04'-0°04' Toe-in front (total toe) [Setting ]
0°14'+0°02'-0°02' Tracking constant (per wheel) [from vehicle chassis no. 8E 2 025 688, Setting ]
-0°51'+0°25'-0°25' Camber front [PR. - number 1BD ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°54'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
0°20'+0°10'-0°05' Toe-in rear (Maximum variation in vehicle longitudinal direction 7' )
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
Wheel rims and tyres :
2,80 Front tyre pressure [with maximum load, 235/40 R 18 ]
2,80 Rear tyre pressure [with maximum load, 235/40 R 18 ]
Brake system
Brake dimensions :
30,00 Front axle brake disc thickness (Brake caliper FNR-G60 ) [PR. - number 1LJ ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
22,00 Rear axle brake disc thickness (Brake caliper C43 ) [PR. - number 1KE ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
17,50 Rear axle brake lining thickness [with backing plate, PR. - number 1KE ]
20,30 Front axle brake lining thickness [with backing plate ]
8,00 Rear axle brake lining thickness wear limit [with backing plate, PR. - number 1KE ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
300,00 Rear axle brake disc diameter [PR. - number 1KE ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
38,00 Rear axle brake piston diameter [Brake caliper C38 ]
60,00 Front axle brake piston diameter [PR. - number 1LD, Brake caliper FNR-G60, PR. - number 1LA ]
Engine tightening torques
Cylinder head :
10 Nm Valve cover (set) (Tighten cross-wise. )
20 Nm Camshaft bearing (Tighten gradually and alternately from inside to outside. )
20 Nm + 90° Rocker bridge (Tighten the new screw(s) evenly in several steps. )
90° Cylinder head screws [04 stage ]
30 Nm Valve play adjusting screw lock nut
149,0 Cylinder head screws shank length new
Air intake system :
22 Nm Intake manifold (Gradually tighten screws crosswise. )
Exhaust system :
25 Nm Exhaust manifold (Use new nut(s). )
25 Nm Exhaust pipe (Use new nut(s). )
Engine management :
8 - 11 Nm Glow plugs [Ceramic glow plug ]
55 Nm Lambda sensor
5 Nm Charge air pressure sensor
10 Nm Camshaft sensor (Use screw-locking compound. )
Carburetion :
3 Nm + 90° + 180° Injection nozzle/injector (Use new screw(s). )
Engine block :
120 Nm + 90° Crankshaft central screw (Use new screw. )
60 Nm + 180° Flywheel (Use new screw(s). ) [Screws length 43 mm ]
30 Nm + 90° Connecting rod bearing (Use new screws. )
20 Nm + 90° Main bearing [Balance shaft module, M8, 02 stage ]
10 Nm + 90° Vibration damper (Use new screw(s). )
20 Nm + 90° Balance shaft gear wheel (Use new screw(s). ) [Balance shaft module ]
Engine lubrication :
30 Nm Oil drain plug(s)
40 Nm Oil sump [M10 ]
14 Nm + 90° Oil filter housing (Use new screws and tighten them crosswise. ) [on the engine block ]
90° Oil pump chain wheel [02 stage ]
25 Nm Oil cooler
22 Nm Oil lines [Union nut(s) ]
10 Nm Oil pump
Engine control :
100 Nm Outlet camshaft wheel [Central bolt ]
100 Nm Inlet camshaft wheel [Central bolt ]
90 Nm + 90° Intermediate shaft chain sprocket (Use new screw(s). ) [Balance shaft module ]
20 Nm Camshaft timing chain tensioner [on the engine block ]
20 Nm + 45° Toothed belt tensioning roller
20 Nm Camshaft drive belt deflection pulley [Nut(s) ]
10 Nm Toothed belt guard at the bottom (Use screw-locking compound. )
10 Nm Toothed belt guard center (Use screw-locking compound. )
10 Nm Toothed belt guard (Use screw-locking compound. )
Engine mounting :
23 Nm Torque arm [Screw(s) ]
40 Nm Engine bracket [on the engine block ]
23 Nm Engine mounting [on engine bracket ]
110 Nm + 90° Subframe (Use new screw(s). )
Auxiliary assemblies :
25 Nm Air-conditioning compressor pressure line [M8 ]
25 Nm Alternator
45 Nm Air-conditioning compressor holder
25 Nm Air-conditioning compressor
23 Nm Servo pump pulley
23 Nm Servo steering pump
23 Nm Accessory drive belt tensioning device
20 Nm + 90° Accessory drive belt deflection pulley (Use new screw. )
20 Nm Vacuum pump
23 Nm Tensioning device for air-conditioning compressor accessory drive belt
45 Nm Holder - generator
Fuel supply :
5 Nm Fuel filter holder
Cooling system :
13 Nm Coolant pump
Charging :
25 Nm Turbo charger (Replace the nuts and use fitting paste )
Start system :
65 Nm Starter [Property class 10.9 ]
Power transmission tightening torques
Clutch :
22 Nm Clutch pressure plate (Gradually tighten screws crosswise. )
20 Nm Clutch master cylinder
23 Nm Clutch slave cylinder (Use new screw. )
25 Nm Release bearing guide sleeve (Use new screw(s). ) [with 5-speed gearbox, Magnesium ]
Gearbox mounting :
23 Nm Gearbox mounting
23 Nm Gearbox cross support (Use new nut(s). ) [Nut(s) ]
Gearbox :
65 Nm Gearbox flange connection at engine [M12 ]
Gear shifting :
25 Nm Gear rod [on chassis ]
25 Nm Thrust rod [on chassis ]
Gearbox lubrication :
25 Nm Oil control screw(s) [with manual gearbox ]
24 Nm Gearbox oil drain plug [with Multitronic ]
45 Nm Gearbox oil filler plug [with 6-speed gearbox, Gearbox 01X ]
Suspension front tightening torques
Wheels/tires :
120 Nm Wheel attachment
Front axle steering :
40 Nm Track rod end on track rod
45 Nm Track rod end on stub axle (Use new nut(s). ) [Clamping screw ]
40 Nm + 90° Steering gear (Use new screws. ) [at subframe ]
30 Nm Lower steering column joint
35 Nm Pressure line at steering gear (Replace seal(s). )
47 Nm Return line to steering gear (Replace seal(s). )
100 Nm Track rod on steering gear
Front axle brake :
30 Nm Front axle brake caliper
190 Nm Front axle brake caliper mounting support (Clean the ribbing )
5 Nm Front axle brake disc
15 Nm Bleed valve [Brake caliper FNR-G60 ]
10 Nm Wheel speed sensor
15 Nm Brake line
45 Nm Brake hose [Banjo bolt(s), at the brake caliper ]
Front axle suspension :
50 Nm Shock-absorber piston rod (Use new nut(s). )
90 Nm Suspension strut (Use new nut(s). ) [at the transverse control arm ]
75 Nm Front axle suspension strut bearing pedestal [on chassis ]
Front axle wheel suspension :
40 Nm + 90° Front axle stabiliser support at axle control arm (Use new screw. )
40 Nm + 90° Front axle stabiliser support at stabiliser (Use new screw. )
40 Nm Upper rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm Upper front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
25 Nm Front axle stabilizer mount at subframe
Suspension rear tightening torques
Wheels/tires :
120 Nm Wheel attachment
Rear axle brake :
35 Nm Rear axle brake caliper (Use new screws. )
75 Nm Rear axle brake caliper mounting support (Use new screw(s). )
5 Nm Rear axle brake disc
Rear axle suspension :
150 Nm + 90° Rear axle shock-absorber (Use new screw(s) and nut(s). ) [on stub axle ]
Rear axle wheel suspension :
25 Nm Rear axle stabiliser mounting
45 Nm Rear axle stabiliser support at stabiliser
25 Nm Rear axle stabiliser support at axle control arm
110 Nm + 90° Rear axle carrier (Use new screw(s). ) [on chassis ]
85 Nm + 90° Upper front rear axle transverse control arm (Use new screws and nuts. )
85 Nm + 90° Upper rear rear axle transverse control arm (Use new screw(s). ) [inside ]
95 Nm Track control arm, rear axle, upper (Use new nut(s). ) [on stub axle ]
85 Nm + 90° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
Rear axle steering :
85 Nm + 90° Rear axle track rod (Use new screw(s) and nut(s). ) [on stub axle ]
Electrical system
Measuring values of sensors and actuators :
5750±750 Engine temperature sensor resistance at 0°
2625±375 Engine temperature sensor resistance at 20°
1200±200 Engine temperature sensor resistance at 40°
610±70 Engine temperature sensor resistance at 60°
325±50 Engine temperature sensor resistance at 80°
800±150 Engine temperature sensor resistance at 50°
190±40 Engine temperature sensor resistance at 100°
4700±700 Engine temperature sensor resistance at 5°
3250±450 Engine temperature sensor resistance at 15°
2150±350 Engine temperature sensor resistance at 25°
1450±250 Engine temperature sensor resistance at 35°
1000±200 Engine temperature sensor resistance at 45°
General electrical system :
12 Battery voltage
72 Battery capacity
380 Battery cold test current
VALEO Alternator manufacturer [Version 2 ]
140 Alternator charging current
Bosch Starter manufacturer
1,70 Starter power
Consumables
Filling quantities and specifications :
3,80 Engine oil with filter
VW 506 01 Engine oil specification [Longlife ]
3,00 Manual gearbox oil [Gearbox 01X ]
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 01X ]
5,00 Automatic gearbox oil (Specified by manufacturer 4.50 - 5,00 litres ) [Multitronic 01J, Amount to change ]
G 052 180 A2 Automatic gearbox oil specification (Original oil ) [Multitronic 01J ]
1,30 Front axle differential oil [Multitronic 01J ]
G 052 190 A2 Front axle oil specification (Original oil ) [Multitronic 01J ]
0,85 Power steering oil
G 004 000 M2 Power steering oil specification (Original oil )
8,50 Coolant
G 12 Plus Cooling fluid specification
1,25 Brake fluid when changing
VW 501 14 Brake fluid specification [from 2006 ]
70 Tank capacity
Lighting
Front light sources :
H7 12V 55W PX26d Low beam [with halogen headlamp ]
H7 12V 55W PX26d High beam [with halogen headlamp ]
W5W 12V 5W W2,1x9,5d Longlife Parking light
H11 12V 55W PGJ19-2 Fog lamps
WY5W 12V 5W W2,1x9,5d yellow Side direction indicator
Rear light sources :
P21W 12V 21W BA15s Rear direction indicator
P21W 12V 21W BA15s Tail light
P21W 12V 21W BA15s Stop lamp
P21W 12V 21W BA15s Back-up lamp
P21W 12V 21W BA15s Rear fog lamp
C5W 12V 5W SV8,5 (11x35) License plate light
LED Auxiliary stop light
Internal light sources :
C10W 12V 10W SV8,5-8 Interior light [front ]
W5W 12V 5W W2,1x9,5d Door safety light
W5W 12V 5W W2,1x9,5d Boot light
W5W 12V 5W W2,1x9,5d Footwell light
T5W 12V 5W BA9s Reading light
W3W 12V 3W W2,1x9,5d Glove compartment light [With cooled glove compartment. ]
Change intervals
For service data :
every 120.000 km Engine control toothed belt change interval
not prescribed by the manufacturer Engine control toothed belt test mode
every 90.000 km Air filter change interval
every 30.000 km Fuel filter change interval [with bio-diesel ]
after 3 years for the first time, then every 2 years Brake fluid change interval [from 2007 ]
every 60.000 km Automatic gearbox oil change interval [with Multitronic ]
every 30.000 km / 2 years Engine oil and filter change interval [Longlife ]
every 30.000 km / 2 years Interior filter change interval
every 240.000 km Engine control unit tensioning roller change interval
every 15.000 km Fuel filter drain interval [with bio-diesel ]
first time at 150.000 km,, then every 30.000 km Ash saturation level check interval (Replace Diesel particulate filter on reaching the limit value of 60 g. )
Tüüp:Sedaan ► 04-08
KBA: 0588 ADM
Mootor: 2.0 (BNA, BRF)
Võimsus:100 KW / 136 HP
Maht: 1968 cm Diesel
Veoskeem: Esivedu ►
Kütus:Diiselmootor
Spetsifikatsioonid:
3,80 litres Engine oil with filter
VW 506 01 Engine oil specification
3,00 litres Manual gearbox oil
G 052 911 A2 Manual gearbox oil specification
H7 12V 55W PX26d Low beam
H7 12V 55W PX26d High beam
5,00 litres Automatic gearbox oil
G 052 180 A2 Automatic gearbox oil specification
1-3-4-2 Firing sequence
8,50 litres Coolant
1,30 litres Front axle differential oil
G 052 190 A2 Front axle oil specification
140 Ampere Alternator charging current
2,80 bar Front tyre pressure
2,80 bar Rear tyre pressure
1,25 litres Brake fluid when changing
W5W 12V 5W W2,1x9,5d Longlife Parking light
P21W 12V 21W BA15s Stop lamp
0,85 litres Power steering oil
G 004 000 M2 Power steering oil specification
730 - 930 1/min Idling speed with manual gearbox
-0°51'+0°25'-0°25' Camber front
-1°20'+0°30'-0°30' Camber rear
2642 mm Wheel base
G 12 Plus Cooling fluid specification
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