AUDI A4 III
TDI,
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A4 III
TDI

AUDI A4 III, Sedaan, 05-08, BSG

AUDI A4 III, Sedaan, 05-08, BSG

General data
General basic values :
Timing chain Type of engine control
83,10 Stroke
83,00 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
6 Number of spark plugs/glow plugs required
1-4-3-6-2-5 Firing sequence
28,00 - 33,00 Compression pressure (Difference max. 5 bar ) [new engine ]
17,50 Compression ratio
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Fuel system
Fuel system in general :
Diesel Type of fuel
Common Rail Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values :
660 - 860 Idling speed with manual gearbox
660 - 860 Idling speed with automatic gearbox
80 Minimum engine oil temperature at VET
Diesel exhaust gas values :
3650 - 4750 Diesel conditioning speed (from 60° C engine oil temperature 10 gas impulses )
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
3650 - 4750 Cut-off control speed
B Measuring mode
1 Measuring sensor
0,5 Measuring time
1,50 Maximum K-value
Chassis data
Chassis settings :
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Allocation of PR. no. before vehicle measuring. )
0°20'+0°04'-0°04' Toe-in front (total toe) [Setting ]
0°14'+0°02'-0°02' Tracking constant (per wheel) [from vehicle chassis no. 8E 2 025 688, Setting ]
-0°51'+0°25'-0°25' Camber front [PR. - number 1BD ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°54'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
0°20'+0°10'-0°05' Toe-in rear (Maximum variation in vehicle longitudinal direction 7' )
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
Wheel rims and tyres :
0,00 Front tyre pressure (see label on fuel filler door )
0,00 Rear tyre pressure (see label on fuel filler door )
Brake system
Brake dimensions :
30,00 Front axle brake disc thickness (Brake caliper FNR-G60 ) [PR. - number 1LJ ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
22,00 Rear axle brake disc thickness (Brake caliper C43 ) [PR. - number 1KE ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
17,50 Rear axle brake lining thickness [with backing plate, PR. - number 1KE ]
20,30 Front axle brake lining thickness [with backing plate ]
8,00 Rear axle brake lining thickness wear limit [with backing plate, PR. - number 1KE ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
300,00 Rear axle brake disc diameter [PR. - number 1KE ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
Engine tightening torques
Cylinder head :
9 Nm Valve cover (set)
9 Nm Camshaft bearing [02 stage ]
90° Cylinder head screws [04 stage ]
Air intake system :
9 Nm Intake manifold [Upper section of intake manifold ]
Exhaust system :
25 Nm Exhaust manifold
Engine management :
17 Nm Glow plugs
Carburetion :
5 Nm Injection nozzle/injector [Screw(s) ]
25 Nm Injection hoses
70 Nm High-pressure pump pulley
75 Nm Drive wheel - injection pump [High-pressure pump ]
23 Nm Fuel-distributing pipe
23 Nm High-pressure pump
25 Nm High-pressure line
Engine block :
60 Nm + 180° Flywheel (Use new screw(s). ) [Screws length 43 mm ]
20 Nm + 90° Vibration damper (Use new screw(s). )
Engine lubrication :
50 Nm Oil drain plug(s) [M24 ]
45 Nm Oil sump [At the gearbox, Oil sump top part ]
35 Nm Oil filter housing [Oil filter cover ]
64 Nm Oil pump chain wheel [Property class 10.9 ]
9 Nm Oil cooler
23 Nm Oil pump
Engine mounting :
40 Nm Torque arm
110 Nm + 90° Subframe (Use new screw(s). )
28 Nm Torque support holder
Auxiliary assemblies :
23 Nm Alternator
40 Nm Air-conditioning compressor holder
25 Nm Air-conditioning compressor
22 Nm Servo pump pulley
23 Nm Servo steering pump
60 Nm + 90° Accessory drive belt tensioning device (Use new screw(s). ) [M11 ]
23 Nm Accessory drive belt deflection pulley
9 Nm Vacuum pump
40 Nm Holder - generator
Engine control :
12 Nm Control drive timing chain slip rail
45 Nm Control drive sprocket wheel [M10 ]
9 Nm Intermediate shaft chain sprocket [Bearing pedestal ]
12 Nm Control drive chain tensioner
12 Nm Tension rail bearing bolts
23 Nm Injection pump drive belt tensioning roller [High-pressure pump ]
23 Nm Toothed belt tensioning roller
9 Nm Timing case cover 1. cylinder row
9 Nm Timing case cover 2. cylinder row
23 Nm Timing case cover [M8 ]
9 Nm Oil pump drive chain tensioner
Cooling system :
9 Nm Coolant pump
23 Nm Coolant pump pulley
Power transmission tightening torques
Clutch :
22 Nm Clutch pressure plate [Gearbox 0AN (Multitronic) ]
20 Nm Clutch master cylinder
25 Nm Clutch slave cylinder (Use new screw(s). )
Gearbox mounting :
23 Nm Gearbox mounting [at the crossmember ]
110 Nm + 90° Gearbox cross support (Use new screw(s). ) [on chassis, M12 ]
Gearbox :
65 Nm Gearbox flange connection at engine (Use new screw(s). ) [M12 ]
Gear shifting :
23 Nm Gear rod
Gearbox lubrication :
30 Nm Oil control screw(s) [Gearbox 0AN (Multitronic) ]
40 Nm Gearbox oil drain plug [Gearbox 0A2 ]
40 Nm Gearbox oil filler plug [with 6-speed gearbox, Gearbox 0A2 ]
Differential :
20 Nm Differential oil control screw [Gearbox 0AN (Multitronic) ]
Suspension front tightening torques
Wheels/tires :
120 Nm Wheel attachment
Front axle steering :
40 Nm Track rod end on track rod
45 Nm Track rod end on stub axle (Use new nut(s). ) [Clamping screw ]
40 Nm + 90° Steering gear (Use new screws. ) [at subframe ]
30 Nm Lower steering column joint
35 Nm Pressure line at steering gear (Replace seal(s). )
47 Nm Return line to steering gear (Replace seal(s). )
100 Nm Track rod on steering gear
Front axle brake :
30 Nm Front axle brake caliper
190 Nm Front axle brake caliper mounting support (Clean the ribbing )
5 Nm Front axle brake disc
15 Nm Bleed valve [Brake caliper FNR-G60 ]
10 Nm Wheel speed sensor
15 Nm Brake line
45 Nm Brake hose [Banjo bolt(s), at the brake caliper ]
Front axle suspension :
50 Nm Shock-absorber piston rod (Use new nut(s). )
90 Nm Suspension strut (Use new nut(s). ) [at the transverse control arm ]
75 Nm Front axle suspension strut bearing pedestal [on chassis ]
Front axle wheel suspension :
40 Nm + 90° Front axle stabiliser support at axle control arm (Use new screw. )
40 Nm + 90° Front axle stabiliser support at stabiliser (Use new screw. )
40 Nm Upper rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm Upper front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
Suspension rear tightening torques
Wheels/tires :
120 Nm Wheel attachment
Rear axle brake :
35 Nm Rear axle brake caliper (Use new screws. )
75 Nm Rear axle brake caliper mounting support (Use new screw(s). )
5 Nm Rear axle brake disc
Rear axle suspension :
36 Nm Rear axle shock-absorber [top ]
Rear axle wheel suspension :
25 Nm Rear axle stabiliser mounting
45 Nm Rear axle stabiliser support at stabiliser
25 Nm Rear axle stabiliser support at axle control arm
110 Nm + 90° Rear axle carrier (Use new screw(s). ) [on chassis ]
85 Nm + 90° Upper front rear axle transverse control arm (Use new screws and nuts. )
85 Nm + 90° Upper rear rear axle transverse control arm (Use new screw(s). ) [inside ]
95 Nm Track control arm, rear axle, upper (Use new nut(s). ) [on stub axle ]
85 Nm + 90° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
Rear axle steering :
85 Nm + 90° Rear axle track rod (Use new screw(s) and nut(s). ) [on stub axle ]
Consumables
Filling quantities and specifications :
8,20 Engine oil with filter
VW 506 01 Engine oil specification [Longlife ]
3,20 Manual gearbox oil [Gearbox 0A2 ]
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 0A2 ]
5,00 Automatic gearbox oil (Specified by manufacturer 4.50 - 5,00 litres ) [Gearbox 0AN (Multitronic), Amount to change ]
G 052 180 A2 Automatic gearbox oil specification (Original oil ) [Gearbox 0AN (Multitronic) ]
1,30 Front axle differential oil [Gearbox 0AN (Multitronic) ]
G 052 190 A2 Front axle oil specification (Original oil ) [Gearbox 0AN (Multitronic) ]
0,85 Power steering oil
1,00 Brake fluid when changing [with manual gearbox ]
B 000 750 M3 Brake fluid specification (Original brake fluid )
Lighting
Front light sources :
H7 12V 55W PX26d Low beam [with halogen headlamp ]
H7 12V 55W PX26d High beam [with halogen headlamp ]
W5W 12V 5W W2,1x9,5d Longlife Parking light
H11 12V 55W PGJ19-2 Fog lamps
WY5W 12V 5W W2,1x9,5d yellow Side direction indicator
Rear light sources :
P21W 12V 21W BA15s Rear direction indicator
P21W 12V 21W BA15s Tail light
P21W 12V 21W BA15s Stop lamp
P21W 12V 21W BA15s Back-up lamp
P21W 12V 21W BA15s Rear fog lamp
C5W 12V 5W SV8,5 (11x35) License plate light
LED Auxiliary stop light
Internal light sources :
C10W 12V 10W SV8,5-8 Interior light [front ]
W5W 12V 5W W2,1x9,5d Door safety light
W5W 12V 5W W2,1x9,5d Boot light
W5W 12V 5W W2,1x9,5d Footwell light
T5W 12V 5W BA9s Reading light
W3W 12V 3W W2,1x9,5d Glove compartment light [With cooled glove compartment. ]
Change intervals
For service data :
every 90.000 km Air filter change interval
every 30.000 km Fuel filter change interval [with bio-diesel ]
after 3 years for the first time, then every 2 years Brake fluid change interval [from 2007 ]
every 60.000 km Automatic gearbox oil change interval [Gearbox 0AN (Multitronic) ]
every 30.000 km / 2 years Interior filter change interval
first time at 180.000 km, then every 30.000 km Ash saturation level check interval (Replace Diesel particulate filter on reaching the limit value of 60 g. )
Tüüp:Sedaan ► 05-08
KBA: 0588 AAH
Mootor: 2.7 (BSG)
Võimsus:120 KW / 163 HP
Maht: 2698 cm Diesel
Veoskeem: Esivedu ►
Kütus:Diiselmootor
Spetsifikatsioonid:
8,20 litres Engine oil with filter
VW 506 01 Engine oil specification
3,20 litres Manual gearbox oil
G 052 911 A2 Manual gearbox oil specification
H7 12V 55W PX26d Low beam
H7 12V 55W PX26d High beam
5,00 litres Automatic gearbox oil
G 052 180 A2 Automatic gearbox oil specification
1-4-3-6-2-5 Firing sequence
1,30 litres Front axle differential oil
G 052 190 A2 Front axle oil specification
0,00 bar Front tyre pressure
0,00 bar Rear tyre pressure
1,00 litres Brake fluid when changing
W5W 12V 5W W2,1x9,5d Longlife Parking light
P21W 12V 21W BA15s Stop lamp
0,85 litres Power steering oil
660 - 860 1/min Idling speed with manual gearbox
-0°51'+0°25'-0°25' Camber front
-1°20'+0°30'-0°30' Camber rear
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