AUDI A4 Avant IV
TDI quattro,
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A4 Avant IV
TDI quattro

AUDI A4 Avant IV, Estate, 11-15, CDUC, CKVB, CKVC

AUDI A4 Avant IV, Estate, 11-15, CDUC, CKVB, CKVC

General data
General basic values :
Timing chain Type of engine control
91,40 Stroke
83,00 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
6 Number of spark plugs/glow plugs required
1-4-3-6-2-5 Firing sequence
28,00 - 33,00 Compression pressure (Difference max. 5 bar ) [new engine ]
16,80 Compression ratio
0,100 Maximum deformation of cylinder head (Rework of the cylinder head is not allowed. )
1,80 Minimum engine oil pressure when idling (Test temperature 80° C )
Fuel system
Fuel system in general :
Diesel Type of fuel
Common Rail Mixture processing designation
Chassis data
Chassis settings :
0°20'+0°14'-0°14' Toe-in front (total toe) [Test value ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°11'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement
-1°20'+0°25'-0°25' Camber rear (maximum difference between left and right 0°30' )
0°20'+0°10'-0°10' Toe-in rear
Wheel rims and tyres :
0,00 Rear tyre pressure (see sticker on the inside of the driver's door )
0,00 Front tyre pressure (see sticker on the inside of the driver's door )
Chassis dimensions :
2808 Wheel base
1564 Tread front
1551 Tread rear
Brake system
Brake dimensions :
18,80 Front axle brake lining thickness [with backing plate, PR. - number 1LJ ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
30,00 Front axle brake disc thickness [PR. - number 1LJ ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
57,00 Front axle brake piston diameter
17,50 Rear axle brake lining thickness [with backing plate ]
7,00 Rear axle brake lining thickness wear limit [with backing plate ]
330,00 Rear axle brake disc diameter [PR. - number 1KE ]
22,00 Rear axle brake disc thickness [PR. - number 1KE ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
43,00 Rear axle brake piston diameter
Engine tightening torques
Auxiliary assemblies :
25 Nm Air-conditioning compressor pressure line [M8 ]
40 Nm Air-conditioning compressor holder
25 Nm Air-conditioning compressor
40 Nm Holder - generator
23 Nm Alternator
23 Nm Accessory drive belt deflection pulley
50 Nm + 90° Accessory drive belt tensioning device (Use new screw(s). )
Engine mounting :
90 Nm + 135° Subframe diagonal strut(s) (Use new screws. ) [M12 x 42 ]
40 Nm Engine bracket [on the engine block ]
Engine block :
35 Nm + 90° Connecting rod bearing (Use new screw(s). )
60 Nm + 90° Drive plate (Use new screw(s). ) [on crankshaft ]
20 Nm + 90° Vibration damper (Use new screw(s). )
50 Nm + 180° Main bearing [02 stage ]
Engine lubrication :
8 Nm + 90° Oil pump (Use new screw(s). )
9 Nm Oil cooler
9 Nm Oil filter housing [on the engine block ]
30 Nm Oil drain plug(s)
25 Nm Oil sump (TDC marking(s) ) [Oil sump top part, Locking screw ]
Cooling system :
9 Nm Coolant pump (Gradually tighten screws crosswise. )
23 Nm Coolant pump pulley
Engine management :
9 Nm Crankshaft sensor
17 Nm Glow plugs
Carburetion :
70 Nm High-pressure pump pulley [central nut ]
25 Nm High-pressure line
22 Nm High-pressure pump
25 Nm Injection hoses
14 Nm Injection nozzle/injector [Retaining clamp ]
Air intake system :
9 Nm Intake manifold
Engine control :
8 Nm + 90° Timing case cover 2. cylinder row (Replace bolts and tighten crosswise. )
8 Nm + 90° Timing case cover 1. cylinder row (Replace bolts and tighten crosswise. )
5 Nm + 90° Camshaft timing chain slip rail (Use new screw(s). )
90° Timing case cover [Screw(s) 5 - 24, 05 stage ]
Cylinder head :
8 Nm + 90° Valve cover (set) [02 stage ]
9 Nm Camshaft bearing [02 stage ]
90° Cylinder head screws [05 stage ]
Exhaust system :
30 Nm + 90° Exhaust manifold (Use new screw(s) with hot screw paste. ) [at turbocharger ]
23 Nm Exhaust pipe (Use new nut(s). )
23 Nm Diesel particulate filter (Use new nut(s) with hot screw paste. )
Power transmission tightening torques
Gearbox lubrication :
8 Nm Gearbox oil filter cover (Replace sealing ring(s). ) [7 gear with automated shift gearbox ]
45 Nm Gearbox oil drain plug [Direct gearbox 0B5, Oil circuit for twin clutch ]
45 Nm Gearbox oil filler plug (Oil control screw(s) ) [Direct gearbox 0B5, Oil circuit for twin clutch ]
Clutch :
60 Nm Clutch module
Differential :
15 Nm Rear axle differential oil control screw (Use new screw(s). ) [0BF axle drive ]
Gearbox :
30 Nm + 90° Gearbox flange connection at engine (Reuse screws only 2 times. ) [M12 ]
Gearbox mounting :
40 Nm Gearbox support [At the gearbox ]
20 Nm + 90° Gearbox mounting (Use new screw(s). ) [Screw(s) ]
70 Nm Gearbox support [on chassis ]
Axle drive :
20 Nm Drive shaft heat protection plate [on rear axle ]
20 Nm Propeller shaft intermediate bearing
24 Nm Propeller shaft heat protection plate
Suspension front tightening torques
Front axle brake :
196 Nm Front axle brake caliper mounting support (Use new screw(s). ) [PR. - number 1LJ ]
5 Nm Front axle brake disc
9 Nm Wheel speed sensor
16 Nm Brake line [M14 ]
20 Nm Brake hose [at the brake caliper, PR. - number 1LA ]
15 Nm Bleed valve [PR. - number 1LJ ]
Front axle steering :
20 Nm Pressure line at steering gear [with hydraulic servo-steering ]
20 Nm Return line to steering gear [with hydraulic servo-steering ]
60 Nm Track rod end on track rod
110 Nm Track rod end on stub axle [Nut with washer assembly(ies), Hexagon ]
100 Nm Track rod on steering gear [with electric servo-steering ]
30 Nm + 90° Lower steering column joint (Use new screw(s). )
80 Nm + 180° Steering gear (Use new screw(s). ) [at subframe ]
Front axle wheel suspension :
140 Nm Front axle support joint at transverse control arm [Nut with washer assembly(ies), M14, Code range 21 mm ]
40 Nm Front axle support joint at stub axle (Use new screw(s). )
40 Nm + 90° Front axle stabiliser support at stabiliser (Use new screw(s). )
40 Nm + 90° Front axle stabiliser support at suspension strut (Use new screw(s). )
25 Nm Front axle stabilizer mount at subframe (Use new nut(s). )
70 Nm + 180° Lower front front axle transverse control arm (Use new screw(s) and nut(s). ) [at subframe ]
Wheels/tires :
4 Nm Tyre pressure sensor(s)
Front axle suspension :
40 Nm + 90° Front axle suspension strut bearing pedestal (Use new screw(s). ) [on chassis ]
Suspension rear tightening torques
Rear axle wheel suspension :
40 Nm + 90° Rear axle stabiliser support at stabiliser (Use new screw(s) and nut(s). )
40 Nm + 90° Rear axle stabiliser support at axle control arm (Use new screw(s). )
200 Nm + 180° Wheel hub/rear axle wheel bearing (Use new screw. ) [Central bolt ]
120 Nm + 360° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
25 Nm + 90° Rear axle stabiliser mounting (Use new screw(s). ) [at the axle support ]
Rear axle steering :
90 Nm + 90° Rear axle track rod (Use new screw(s) and nut(s). ) [on stub axle ]
Wheels/tires :
4 Nm Tyre pressure sensor(s)
Consumables
Filling quantities and specifications :
6,40 Engine oil with filter
VW 507 00 Engine oil specification
VW 501 14 Brake fluid specification
G 052 513 A2 Manual gearbox oil specification (Original oil ) [Direct gearbox 0B5 ]
4,35 Manual gearbox oil (Fill for life ) [Direct gearbox 0B5 ]
6,70 Oil for twin clutch [Direct gearbox 0B5, Amount to change ]
G 052 529 A2 Twin clutch oil specification (Original oil ) [Direct gearbox 0B5 ]
0,85 Oil for control unit in rear axle differential gear [0BF axle drive ]
G 052 515 A2 Oil specification for control unit in rear axle differential gear (Use original oil ) [0BF axle drive ]
TL 774 G Cooling fluid specification
11,50 Coolant
Lighting
Internal light sources :
W5W 12V 5W W2,1x9,5d Glove compartment light
W5W 12V 5W W2,1x9,5d Reading light
LED Footwell light (Original part )
W5W 12V 5W W2,1x9,5d Entry light
W5W 12V 5W W2,1x9,5d Boot light
W5W 12V 5W W2,1x9,5d Door safety light
W5W 12V 5W W2,1x9,5d Door light
C5W 12V 5W SV8,5 (11x35) Interior light
Rear light sources :
LED Auxiliary stop light (Original part )
LED License plate light (Original part ) [from 2013 ]
LED Rear fog lamp (Original part ) [from 2013, Tail light with light-emitting diodes ]
W16W 12V 16W W2,1x9,5d Back-up lamp
LED Stop lamp (Original part ) [Tail light with light-emitting diodes ]
LED Tail light (Original part ) [Tail light with light-emitting diodes ]
LED Rear direction indicator (Original part ) [from 2013, Tail light with light-emitting diodes ]
Front light sources :
LED Side direction indicator
PWY24W 12V 24W WP3.3x14.5-4 Front direction indicator (Original part ) [from 2013 ]
H8 12V 35W PGJ19-1 Fog lamps [from 2013 ]
LED Parking light [with bi-xenon ]
H7 12V 55W PX26d Cornering light [from 2013, with bi-xenon ]
D3S 85V 35W PK32d-5 High beam [with bi-xenon ]
D3S 85V 35W PK32d-5 Low beam [with bi-xenon ]
Change intervals
For service data :
first time at 180.000 km, then every 30.000 km Ash saturation level check interval
after 3 years for the first time, then every 2 years Brake fluid change interval
every 60.000 km Fuel filter change interval
every 60.000 km Air filter change interval
every 60.000 km Oil for twin clutch changing interval [Direct gearbox 0B5 ]
Tüüp:
Estate ► 11-15
KBA: 0588 AUE
Mootor:
3.0 (CDUC, CKVB, CKVC)
Võimsus:
180 KW / 245 HP
Maht:
2967 cm Diesel
Veoskeem:
Täielik ►
Kütus:
Diiselmootor
Spetsifikatsioonid:
6,40 litres
Engine oil with filter
VW 507 00
Engine oil specification
4,35 litres
Manual gearbox oil
G 052 513 A2
Manual gearbox oil specification
D3S 85V 35W PK32d-5
Low beam
D3S 85V 35W PK32d-5
High beam
1-4-3-6-2-5
Firing sequence
11,50 litres
Coolant
0,00 bar
Front tyre pressure
0,00 bar
Rear tyre pressure
LED
Parking light
LED
Stop lamp
-1°20'+0°25'-0°25'
Camber rear
2808 mm
Wheel base
TL 774 G
Cooling fluid specification
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