AUDI A6 II Avant
TDI,
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A6 II Avant
TDI

AUDI A6 II Avant, Estate, 01-05, AVF, AWX

AUDI A6 II Avant, Estate, 01-05, AVF, AWX

General data
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
87° - 102° Thermostat opens at temperature
91° - 98° Cooling fan is switched off at temperature [02 stage ]
99° - 105° Cooling fan is switched on at temperature [02 stage ]
General basic values :
Toothed belt Type of engine control
4000 Speed at maximum performance
1900 Speed at maximum torque [Engine AVF ]
310 Maximum torque [Engine AVF ]
95,50 Stroke
79,50 Bore
2 Valves per cylinder
Hydraulic tappets Compensation for valve play
16°+/24°+ Inlet valve opens/closes in degrees of crank angle
28°-/8°- Outlet valve opens/closes in degrees of crank angle
45° Inlet valve seat angle
45° Outlet valve seat angle
6,980 Inlet valve stem diameter
6,956 Outlet valve stem diameter
4 Number of spark plugs/glow plugs required
1-3-4-2 Firing sequence
19,00 - 31,00 Compression pressure (Difference max. 5 bar )
19,00 Compression ratio
2,10 - 2,60 Turbo/compressor maximum charge air pressure (at atmospheric pressure )
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Belt info
General dimensions :
14.24 x 841 Accessory drive belt size [Air-conditioning system secondary belt ]
Fuel system
Fuel system in general :
Diesel Type of fuel
Pump/nozzle unit Mixture processing designation
Bosch Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values :
800 - 950 Idling speed with manual gearbox
800 - 950 Idling speed with automatic gearbox
80 Minimum engine oil temperature at VET
The diagnostic socket is at the lower edge of the dashboard on the driver's side. Diagnostic socket location
Diesel exhaust gas values :
4800 - 5200 Diesel conditioning speed (from 60° C engine oil temperature )
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
4800 - 5200 Cut-off control speed
B Measuring mode
1 Measuring sensor
1 Stoppage time
0,5 Measuring time
2,00 Maximum K-value
Chassis data
Wheel rims and tyres :
2,00 Front tyre pressure [Partly charged, 235/45 R 17 ]
2,00 Rear tyre pressure [Partly charged, 235/45 R 17 ]
Chassis settings :
-1°30'+0°20'-0°20' Camber rear (maximum difference between left and right 0°30' )
0°28'+0°15'-0°10' Toe-in rear (maximum difference between left and right 0°15' ) [PR. - number 1BE ]
18°30'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
-1°05'+0°25'-0°25' Camber front (maximum difference between left and right 0°30' ) [PR. - number 1BE ]
0°07'+0°07'-0°07' Tracking constant (per wheel) [Test value ]
0°20'+0°10'-0°10' Toe-in front (total toe) [Test value ]
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Check the error log, clear the level control error if necessary and switch on the ignition. ) [with level regulation ]
Chassis dimensions :
1569 Tread rear
1536 - 1545 Tread front
2762 - 2767 Wheel base
Brake system
Brake dimensions :
30,00 Front axle brake disc thickness [Brake caliper HP2, PR. - number 1LX, PR. - number T7Z ]
28,00 Front axle brake disc thickness wear limit [Brake caliper HP2, PR. - number 1LX, PR. - number T7Z ]
22,00 Rear axle brake disc thickness [Internally ventilated brake discs ]
20,00 Rear axle brake disc thickness wear limit [Internally ventilated brake discs ]
12,00 Rear axle brake lining thickness [without backing plate ]
14,00 Front axle brake lining thickness [without backing plate ]
2,00 Rear axle brake lining thickness wear limit [without backing plate ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
355,00 Rear axle brake disc diameter [Brake caliper C43, PR. - number 1KZ ]
321,00 Front axle brake disc diameter [Brake caliper HP2, PR. - number 1LX, PR. - number T7Z ]
41,00 Rear axle brake piston diameter [Brake caliper C43, PR. - number 1KZ ]
42,80 Front axle brake piston diameter [Brake caliper HP2, PR. - number 1LX, PR. - number T7Z ]
Engine tightening torques
Cylinder head :
10 Nm Valve cover (set) (Gradually tighten screws crosswise. )
90° Camshaft bearing (First tighten bearing covers 2 and 4 alternately and in steps ) [02 stage ]
90° Rocker bridge [02 stage ]
90° Cylinder head screws [04 stage ]
166,0 Cylinder head screws shank length new
Engine control :
100 Nm Camshaft timing gear [Central bolt ]
45° Toothed belt tensioning roller [02 stage ]
13 Nm Drive belt tensioning device (With hydraulic tensioning device )
20 Nm Camshaft drive belt deflection pulley [With hydraulic tensioning device ]
10 Nm Toothed belt guard at the bottom (Use screw-locking compound. )
10 Nm Toothed belt guard center (Use screw-locking compound. )
25 Nm Toothed belt guard [M8 ]
16 Nm Oil pump drive chain tensioner (do not dismantle )
Air intake system :
25 Nm Intake manifold
Exhaust system :
25 Nm Exhaust manifold (Use new nut(s). )
25 Nm Exhaust pipe (Use new nut(s). )
Engine management :
15 Nm Glow plugs
10 Nm Crankshaft sensor
10 Nm Camshaft sensor (Use screw-locking compound. )
Carburetion :
270° Injection nozzle/injector [02 stage ]
Engine block :
90° Crankshaft pulley [02 stage ]
90° Crankshaft central screw [02 stage ]
90° Connecting rod bearing [02 stage ]
90° Main bearing [02 stage ]
90° Vibration damper [02 stage ]
Engine lubrication :
30 Nm Oil drain plug(s)
40 Nm Oil sump [M10 ]
25 Nm Oil filter housing [Cap ]
90° Oil pump chain wheel [02 stage ]
25 Nm Oil cooler
30 Nm Oil lines [on the engine block, Union nut(s) ]
Engine mounting :
28 Nm Torque arm
45 Nm Engine bracket
23 Nm Engine mounting
Auxiliary assemblies :
25 Nm Air-conditioning compressor pressure line
25 Nm Alternator
25 Nm Air-conditioning compressor holder
45 Nm Holder - power steering pump
25 Nm Air-conditioning compressor (Property class 10.9 )
25 Nm Servo pump pulley
25 Nm Servo steering pump
25 Nm Accessory drive belt tensioning roller (Use new screw. )
25 Nm Accessory drive belt tensioning device
20 Nm Vacuum pump [M8 ]
25 Nm Tensioning device for air-conditioning compressor accessory drive belt
Cooling system :
13 Nm Coolant pump [With hydraulic tensioning device ]
10 Nm Fan wheel (Use new screw(s). )
28 Nm Viscous fan clutch (Fan clutch at belt pulley ) [Ribbed screw head. ]
Charging :
25 Nm Turbo charger (Use new screw(s) and nut(s). )
Start system :
45 Nm Starter [M10 ]
Power transmission tightening torques
Gearbox :
85 Nm Torque converter (M10 x 1 )
45 Nm Gearbox flange connection at engine [M10 ]
Gearbox mounting :
50 Nm Gearbox support [at gearbox bearing ]
45 Nm Cross support [M10 ]
40 Nm Gearbox support
23 Nm Gearbox mounting
Clutch :
20 Nm Clutch master cylinder
22 Nm Clutch pressure plate (Gradually tighten screws crosswise. ) [Gearbox 01E ]
23 Nm Clutch slave cylinder
Gearbox lubrication :
40 Nm Gearbox oil filler plug [with manual gearbox, 5 gear 01E, 6 gear 01E ]
24 Nm Gearbox oil drain plug [with Multitronic ]
30 Nm Oil control screw(s) [Multitronic 0AW ]
Gear shifting :
40 Nm Thrust rod [At the gearbox ]
23 Nm Gear rod [At the gearbox ]
Suspension front tightening torques
Wheels/tires :
120 Nm Wheel attachment
Front axle brake :
190 Nm Front axle brake caliper (Clean the ribbing ) [Brake caliper HP2 ]
200 Nm Front axle brake caliper mounting support (Clean the ribbing ) [M14, Brake caliper FN3 ]
10 Nm Bleed valve [Brake caliper HP2 ]
12 Nm Brake line [Brake caliper HP2, PR. - number 1LX, PR. - number T7Z ]
Front axle steering :
67 Nm Steering gear
40 Nm Track rod end on track rod
Front axle wheel suspension :
70 Nm + 180° Lower rear front axle transverse control arm (Use new screw(s) and nut(s). )
50 Nm + 90° Upper front front axle transverse control arm (Use new screw(s) and nut(s). ) [inside ]
50 Nm + 90° Upper rear front axle transverse control arm (Use new screw(s) and nut(s). ) [inside ]
60 Nm Front axle stabiliser support at stabiliser (Use new nut(s). ) [with ball joint ]
40 Nm + 90° Front axle stabiliser support at axle control arm (Use new nut(s). )
Front axle suspension :
60 Nm Shock-absorber piston rod (Use new nut(s). )
Suspension rear tightening torques
Wheels/tires :
120 Nm Wheel attachment
Rear axle brake :
35 Nm Rear axle brake caliper (Use new screws. )
95 Nm Rear axle brake caliper mounting support [M10 x 20, Brake caliper C43 ]
10 Nm Rear axle bleeder valve [Brake caliper C43 ]
40 Nm Rear axle brake hose [at the brake caliper, Brake caliper C43 ]
Electrical system
Measuring values of sensors and actuators :
5750±750 Engine temperature sensor resistance at 0°
2625±375 Engine temperature sensor resistance at 20°
1200±200 Engine temperature sensor resistance at 40°
610±70 Engine temperature sensor resistance at 60°
325±50 Engine temperature sensor resistance at 80°
450 - 550 Crankshaft sensor resistance
800±150 Engine temperature sensor resistance at 50°
190±40 Engine temperature sensor resistance at 100°
4700±700 Engine temperature sensor resistance at 5°
3250±450 Engine temperature sensor resistance at 15°
2150±350 Engine temperature sensor resistance at 25°
1450±250 Engine temperature sensor resistance at 35°
1000±200 Engine temperature sensor resistance at 45°
General electrical system :
12 Battery voltage
80 Battery capacity
380 Battery cold test current (to DIN standard )
VALEO Alternator manufacturer [Version 2 ]
120 Alternator charging current
Bosch Starter manufacturer
1,80 Starter power
Consumables
Filling quantities and specifications :
3,60 Engine oil with filter
VW 506 01 Engine oil specification [Longlife ]
G 004 000 M2 Power steering oil specification (Original oil )
7,50 Coolant
G 12 Plus Cooling fluid specification
1,25 Brake fluid when changing
DOT 4 Brake fluid specification
550 - 600 Air-conditioning system refrigerant
R134a Refrigerant specification
G 052 154 A2 Air-conditioning compressor oil specification (Original oil )
70 Tank capacity
2,40 Manual gearbox oil [Gearbox 01E ]
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 01E ]
5,00 Automatic gearbox oil (Specified by manufacturer 4.50 - 5,00 litres ) [Multitronic 01J, Amount to change ]
G 052 180 A2 Automatic gearbox oil specification (Original oil ) [Multitronic 01J ]
1,30 Front axle differential oil [Multitronic 01J ]
G 052 190 A2 Front axle oil specification (Original oil ) [Multitronic 01J ]
245 - 265 Air-conditioning system oil [from 2001/05, Air-conditioning compressor with control valve ]
Lighting
Front light sources :
H7 12V 55W PX26d Longlife Low beam [from 2002, with halogen headlamp ]
H7 12V 55W PX26d Longlife High beam
W5W 12V 5W W2,1x9,5d blue Parking light [Version 2 ]
PY21W 12V 21W BAU15s interference Front direction indicator [Version 2 ]
WY5W 12V 5W W2,1x9,5d yellow Side direction indicator
H7 12V 55W PX26d Fog lamps [from 2002 ]
Rear light sources :
P21W 12V 21W BA15s Rear direction indicator
P21/5W 12V 21/5W BAY15d Tail light
P21/5W 12V 21/5W BAY15d Stop lamp
P21W 12V 21W BA15s Back-up lamp
P21W 12V 21W BA15s Rear fog lamp
C5W 12V 5W SV8,5 (11x35) License plate light
LED Auxiliary stop light
Internal light sources :
C5W 12V 5W SV8,5 (11x35) Interior light [rear ]
W5W 12V 5W W2,1x9,5d Door safety light
Festoon 12V 6W SV8,5 (11x35) Boot light
W5W 12V 5W W2,1x9,5d Entry light
C5W 12V 5W SV8,5 (11x35) Footwell light
C5W 12V 5W SV8,5 (11x35) Glove compartment light
Change intervals
For service data :
every 120.000 km Engine control toothed belt change interval (including replacement of the tensioning roller ) [from 2004 ]
not prescribed by the manufacturer Engine control toothed belt test mode
every 60.000 km Air filter change interval
every 60.000 km Fuel filter change interval
every 2 years Brake fluid change interval
during each service according to interval display Engine oil and filter change interval
every 30.000 km Interior filter change interval
every 4 years Battery emergency call system change interval
not prescribed by the manufacturer Accessory drive belt change interval
every 60.000 km Automatic gearbox oil change interval [Multitronic 01J ]
Tüüp:Estate ► 01-05
KBA: 0588 758
Mootor: 1.9 (AVF, AWX)
Võimsus:96 KW / 130 HP
Maht: 1896 cm Diesel
Veoskeem: Esivedu ►
Kütus:Diiselmootor
Spetsifikatsioonid:
3,60 litres Engine oil with filter
VW 506 01 Engine oil specification
2,40 litres Manual gearbox oil
G 052 911 A2 Manual gearbox oil specification
H7 12V 55W PX26d Longlife Low beam
H7 12V 55W PX26d Longlife High beam
5,00 litres Automatic gearbox oil
G 052 180 A2 Automatic gearbox oil specification
1-3-4-2 Firing sequence
7,50 litres Coolant
1,30 litres Front axle differential oil
G 052 190 A2 Front axle oil specification
120 Ampere Alternator charging current
2,00 bar Front tyre pressure
2,00 bar Rear tyre pressure
1,25 litres Brake fluid when changing
W5W 12V 5W W2,1x9,5d blue Parking light
P21/5W 12V 21/5W BAY15d Stop lamp
G 004 000 M2 Power steering oil specification
800 - 950 1/min Idling speed with manual gearbox
-1°05'+0°25'-0°25' Camber front
-1°30'+0°20'-0°20' Camber rear
2762 - 2767 mm Wheel base
G 12 Plus Cooling fluid specification
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