AUDI TT II
TFSI,
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TT II
TFSI

AUDI TT II, Convertible, 07-10, BWA, BPY, CCTA

AUDI TT II, Convertible, 07-10, BWA, BPY, CCTA

General data
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
87° Thermostat opens at temperature (Electronic regulation )
General basic values :
5700 Speed at maximum performance [Engine BPY ]
2000 Speed at maximum torque [Engine BPY ]
280 Maximum torque
92,80 Stroke
82,50 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
45° Inlet valve seat angle
45° Outlet valve seat angle
5,970 - 5,990 Inlet valve stem diameter
5,950 - 5,970 Outlet valve stem diameter
4 Number of spark plugs/glow plugs required
1-3-4-2 Firing sequence
7,00 - 14,00 Compression pressure (Difference max. 3 bar )
10,30 Compression ratio
0,050 Maximum deformation of cylinder head
139,20 Minimum cylinder head height
Timing chain Type of engine control [Engine CCZA ]
Belt info
General dimensions :
21,36 x 953 Accessory drive belt size [without air-conditioning system ]
Fuel system
Fuel system in general :
OTTO 95 ROZ Type of fuel (Loss in power ) [Alternative possibility: ]
49,00 - 120,00 System pressure (behind high-pressure pump ) [High-pressure side ]
Exhaust gas test values
General exhaust-gas-relevant values :
80 Minimum engine oil temperature at VET
Chassis data
Chassis settings :
0°10'+0°10'-0°10' Toe-in front (total toe)
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement
-0°41'+0°30'-0°30' Camber front (maximum difference between left and right 0°30' )
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°40'+0°20'-0°20' Wheel steering angle outer wheel (relative steering angle) [PR. - number 1BD ]
0°25'+0°10'-0°10' Toe-in rear (Maximum variation in vehicle longitudinal direction 10' )
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
Chassis dimensions :
1558 Tread rear
1572 Tread front
2467 Wheel base
Wheel rims and tyres :
0,00 Rear tyre pressure (see B column left )
0,00 Front tyre pressure (see B column left )
Brake system
Brake dimensions :
12,00 Rear axle brake lining thickness [without backing plate ]
14,00 Front axle brake lining thickness [without backing plate ]
38,00 Rear axle brake piston diameter
54,00 Front axle brake piston diameter [Brake caliper FN3, PR. - number 1LJ, PR. - number 1LL ]
286,00 Rear axle brake disc diameter
340,00 Front axle brake disc diameter [Brake caliper FNR-G57 ]
2,00 Rear axle brake lining thickness wear limit [without backing plate ]
2,00 Front axle brake lining thickness wear limit [without backing plate ]
9,00 Rear axle brake disc thickness wear limit
12,00 Rear axle brake disc thickness
27,00 Front axle brake disc thickness wear limit [Brake caliper FNR-G57 ]
30,00 Front axle brake disc thickness [Brake caliper FNR-G57 ]
Engine tightening torques
Ignition system :
30 Nm Spark plugs
Engine management :
20 Nm Knock sensor
55 Nm Lambda sensor
5 Nm Charge air pressure sensor
10 Nm Camshaft sensor
Engine lubrication :
30 Nm Oil drain plug(s) (Use new screw(s). )
30 Nm Oil filter housing [Locking screw ]
90° Oil pump chain wheel [02 stage ]
15 Nm Oil cooler
8 Nm + 45° Oil sump (Use new screw(s). ) [Engine with chain drive, Oil sump lower part ]
Exhaust system :
40 Nm Exhaust pipe (Use new nut(s). )
23 Nm Exhaust pipe holder
30 Nm Exhaust manifold (Use new nut(s). ) [Nut(s) , bottom ]
Auxiliary assemblies :
25 Nm Air-conditioning compressor pressure line
23 Nm Alternator
25 Nm Air-conditioning compressor
9 Nm Vacuum pump [Engine with chain drive ]
20 Nm + 90° Holder - generator [Engine with chain drive ]
20 Nm + 90° Air-conditioning compressor holder [Engine with chain drive ]
10 Nm Accessory drive belt tensioning device [Engine with chain drive ]
Fuel supply :
1,5 Nm Fuel filter holder
Cooling system :
5 Nm Radiator mounting
9 Nm Coolant pump [Engine with chain drive ]
Engine control :
10 Nm Control drive chain tensioner
20 Nm + 90° Outlet camshaft wheel (Use new screw(s). ) [M8, Engine with chain drive, Screw(s) ]
50 Nm + 180° Camshaft timing gear (Use new screw(s). ) [Engine with belt control ]
35 Nm Camshaft adjuster (Left-hand thread ) [Engine with chain drive, Central bolt ]
30 Nm + 90° Intermediate shaft chain sprocket [Engine with chain drive, 03 stage ]
65 Nm Drive chain – balance shaft chain tensioner [Engine with chain drive ]
9 Nm Oil pump drive chain tensioner [Engine with chain drive ]
9 Nm Camshaft timing chain tensioner [Engine with chain drive ]
10 Nm Top part of control unit housing [Engine with belt control ]
8 Nm + 45° Bottom part of control unit housing (Use new screw(s). ) [Engine with chain drive ]
10 Nm Toothed belt guard [Engine with belt control ]
25 Nm Toothed belt tensioning roller [Engine with belt control ]
25 Nm Camshaft drive belt deflection pulley [Engine with belt control, top ]
Charging :
10 Nm Charge air pipes
Engine mounting :
45 Nm Engine bracket [on the engine block ]
90° Engine mounting [on engine bracket, 02 stage ]
90° Torque arm [at subframe, 02 stage ]
70 Nm + 90° Subframe (Use new screw(s). ) [on chassis ]
Start system :
40 Nm Starter [M10 ]
Engine block :
10 Nm Flywheel cover
9 Nm Balance shaft gear wheel [on the engine block, Engine with chain drive ]
150 Nm + 90° Crankshaft central screw (Use new screw(s). ) [Engine with chain drive ]
45 Nm + 90° Connecting rod bearing (Use new screw(s). ) [M9, Engine with chain drive, Screw(s) ]
20 Nm + 90° Main bearing (Use new screw(s). ) [Engine with chain drive, Lateral screw-fitting ]
Cylinder head :
8 Nm + 90° Valve cover (set) (Tighten new screws in inside-to-outside order. ) [at the cylinder head, Bearing cap, Engine with chain drive ]
8 Nm + 90° Camshaft bearing (Tighten new screws in inside-to-outside order. ) [Bearing casing, Engine with belt control ]
8 Nm + 90° Cylinder head screws (Use new screw(s). ) [with variable valve control, Engine with chain drive, Screw(s) 11, 04 stage ]
Air intake system :
9 Nm Intake manifold [Engine with chain drive ]
Carburetion :
20 Nm High-pressure pump (Use new screw(s). ) [High-pressure pump, M8, Engine with chain drive ]
Power transmission tightening torques
Axle drive :
70 Nm Propeller shaft(s) [M10 ]
25 Nm Drive shaft heat protection plate
Gearbox mounting :
90° Gearbox support [At the gearbox, 02 stage ]
90° Gearbox mounting [at gearbox holder, 02 stage ]
90° Gearbox support [At the gearbox, 02 stage ]
Clutch :
20 Nm Clutch master cylinder (Use new nut(s). )
20 Nm Clutch pressure plate (Gradually tighten screws crosswise. ) [M7 ]
15 Nm Clutch slave cylinder [Plastic ]
Gear shifting :
23 Nm Gearshift lever (Use new nut(s). )
90° Selector cable linkage [Direct gearbox 02E, 02 stage ]
Gearbox :
80 Nm Gearbox flange connection at engine [M12 ]
Gearbox lubrication :
45 Nm Gearbox oil filler plug (Replace sealing ring(s). ) [with manual gearbox, 6 gear 02Q, with Torx screw(s) ]
3 Nm Gearbox oil drain plug [Direct gearbox 02E, Overflow pipe ]
15 Nm Oil control screw(s)
Suspension front tightening torques
Front axle brake :
15 Nm Bleed valve [Brake caliper FNR-G57 ]
8 Nm Wheel speed sensor
30 Nm Front axle brake caliper
200 Nm Front axle brake caliper mounting support (Use new screw(s). )
4 Nm Front axle brake disc
14 Nm Brake hose [Brake caliper FNR-G57 ]
12 Nm Brake line [Brake caliper FN3 ]
Front axle wheel suspension :
65 Nm Front axle stabiliser support at stabiliser (Use new nut(s). )
65 Nm Front axle stabiliser support at suspension strut (Use new nut(s). )
20 Nm + 90° Front axle stabilizer mount at subframe (Use new screw(s). )
40 Nm + 45° Front axle support joint at transverse control arm (Use new nut(s). )
20 Nm + 90° Front axle support joint at stub axle (Use new nut(s). )
70 Nm + 90° Front axle transverse control arm (Use new screw(s). ) [Bearing pedestal, on chassis ]
200 Nm + 180° Wheel hub/front axle wheel bearing (Use new screw. ) [without ribbing, Central bolt, Bi-hexagon ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Front axle steering :
50 Nm + 90° Steering gear (Use new screw(s). )
20 Nm + 90° Track rod end on stub axle (Use new nut(s). )
20 Nm + 90° Lower steering column joint (Use new screw(s). )
100 Nm Track rod on steering gear
50 Nm Track rod end on track rod
Front axle suspension :
70 Nm + 90° Suspension strut (Use new screw(s) and nut(s). ) [on stub axle ]
60 Nm Shock-absorber piston rod (Use new nut(s). )
Suspension rear tightening torques
Rear axle suspension :
180 Nm Rear axle shock-absorber [on stub axle ]
25 Nm Rear axle shock-absorber piston rod (Use new nut(s). )
Rear axle wheel suspension :
25 Nm Rear axle stabiliser support at stub axle
40 Nm Rear axle stabiliser support at stabiliser
25 Nm + 90° Rear axle stabiliser mounting (Use new screw(s). )
90 Nm + 45° Rear axle longitudinal control arm (Use new screw(s). ) [on stub axle ]
90 Nm + 90° Rear axle carrier (Use new screw(s). ) [on chassis ]
90 Nm + 90° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
130 Nm + 90° Track control arm, rear axle, upper (Use new screw(s) and nut(s). ) [on stub axle ]
200 Nm + 180° Wheel hub/rear axle wheel bearing (Use new screw. ) [without ribbing, Central bolt, Bi-hexagon ]
Rear axle steering :
130 Nm + 90° Rear axle track rod (Use new screw(s) and nut(s). ) [on stub axle ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Rear axle brake :
14 Nm Rear axle brake hose
35 Nm Rear axle brake caliper (Use new screw(s). )
90 Nm + 90° Rear axle brake caliper mounting support (Use new screw(s). )
Electrical system
Measuring values of sensors and actuators :
5750±750 Engine temperature sensor resistance at 0°
2625±375 Engine temperature sensor resistance at 20°
1200±200 Engine temperature sensor resistance at 40°
610±70 Engine temperature sensor resistance at 60°
325±50 Engine temperature sensor resistance at 80°
800±150 Engine temperature sensor resistance at 50°
190±40 Engine temperature sensor resistance at 100°
4700±700 Engine temperature sensor resistance at 5°
3250±450 Engine temperature sensor resistance at 15°
2150±350 Engine temperature sensor resistance at 25°
1450±250 Engine temperature sensor resistance at 35°
1000±200 Engine temperature sensor resistance at 45°
General electrical system :
12 Battery voltage
75 Battery capacity (depending on equipment ) [Version 2 ]
420 Battery cold test current [Version 2 ]
VALEO Alternator manufacturer [Version 2 ]
140 Alternator charging current
VALEO Starter manufacturer [Version 2 ]
1,10 Starter power
Consumables
Filling quantities and specifications :
4,50 Engine oil with filter
VW 503 00|VW 504 00 Engine oil specification [Longlife ]
G 052 182 A2 Manual gearbox oil specification (Original oil ) [Direct gearbox 02E ]
5,50 Manual gearbox oil [Direct gearbox 02E, Amount to change ]
DOT 4 Brake fluid specification
55 Tank capacity
9,50 Coolant
TL 774 G Cooling fluid specification
Change intervals
For service data :
every 90.000 km / 6 years Spark plug change interval
every 30.000 km / 2 years Interior filter change interval
after 3 years for the first time, then every 2 years Brake fluid change interval [from 2008 ]
every 60.000 km Transmission oil change interval [Direct gearbox 02E ]
every 180.000 km Engine control toothed belt change interval [Engine BPY ]
every 90.000 km Air filter change interval
Tüüp:Convertible ► 07-10
KBA: 8307 AAS
Mootor: 2.0 (BWA, BPY, CCTA)
Võimsus:147 KW / 200 HP
Maht: 1984 cm Petrol
Veoskeem: Esivedu ►
Kütus:Bensiin
Spetsifikatsioonid:
4,50 litres Engine oil with filter
VW 503 00|VW 504 00 Engine oil specification
5,50 litres Manual gearbox oil
G 052 182 A2 Manual gearbox oil specification
1-3-4-2 Firing sequence
9,50 litres Coolant
140 Ampere Alternator charging current
0,00 bar Front tyre pressure
0,00 bar Rear tyre pressure
every 90.000 km / 6 years Spark plug change interval
-0°41'+0°30'-0°30' Camber front
-1°20'+0°30'-0°30' Camber rear
2467 mm Wheel base
TL 774 G Cooling fluid specification
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