AUDI TT II
TDI quattro,
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TT II
TDI quattro

AUDI TT II, Convertible, 08-14, CBBB, CFGB

AUDI TT II, Convertible, 08-14, CBBB, CFGB

General data
General basic values :
4 Number of spark plugs/glow plugs required
Toothed belt Type of engine control
4200 Speed at maximum performance
1750 - 2500 Speed at maximum torque
350 Maximum torque
95,50 Stroke
81,00 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
45° Inlet valve seat angle
45° Outlet valve seat angle
5,975 Inlet valve stem diameter
5,965 Outlet valve stem diameter
1-3-4-2 Firing sequence
16,50 Compression ratio
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Cooling system :
87° - 102° Thermostat opens at temperature
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
Fuel system
Fuel system in general :
Diesel Type of fuel
Common Rail Mixture processing designation
5,50 Fuel consumption
Exhaust gas test values
General exhaust-gas-relevant values :
730 - 930 Idling speed with manual gearbox
80 Minimum engine oil temperature at VET
Diesel exhaust gas values :
2400 - 2600 Diesel conditioning speed
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
2400 - 2600 Cut-off control speed
B Measuring mode
1 Measuring sensor
1 Stoppage time
0,5 Measuring time
1,00 Maximum K-value
Chassis data
Chassis settings :
0°10'+0°10'-0°10' Toe-in front (total toe)
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement
-0°41'+0°30'-0°30' Camber front (maximum difference between left and right 0°30' )
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°40'+0°20'-0°20' Wheel steering angle outer wheel (relative steering angle) [PR. - number 1BD ]
0°25'+0°10'-0°10' Toe-in rear (Maximum variation in vehicle longitudinal direction 10' )
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
Chassis dimensions :
1558 Tread rear
1572 Tread front
2467 Wheel base
Wheel rims and tyres :
0,00 Rear tyre pressure (see B column left )
0,00 Front tyre pressure (see B column left )
Brake system
Brake dimensions :
41,00 Rear axle brake piston diameter
57,00 Front axle brake piston diameter [Brake caliper FNR-G57 ]
12,00 Rear axle brake lining thickness [without backing plate ]
14,00 Front axle brake lining thickness [without backing plate ]
310,00 Rear axle brake disc diameter [Internally ventilated brake discs ]
340,00 Front axle brake disc diameter [Brake caliper FNR-G57, PR. - number 1LK, PR. - number 1LM ]
2,00 Rear axle brake lining thickness wear limit [without backing plate ]
2,00 Front axle brake lining thickness wear limit [without backing plate ]
19,00 Rear axle brake disc thickness wear limit [Internally ventilated brake discs ]
22,00 Rear axle brake disc thickness [Internally ventilated brake discs ]
27,00 Front axle brake disc thickness wear limit [Brake caliper FNR-G57, PR. - number 1LK, PR. - number 1LM ]
30,00 Front axle brake disc thickness [Brake caliper FNR-G57, PR. - number 1LK, PR. - number 1LM ]
Engine tightening torques
Cylinder head :
9 Nm Valve cover (set) (Tighten cross-wise. )
137,0 Cylinder head screws shank length new
90° Cylinder head screws [04 stage ]
Auxiliary assemblies :
9 Nm Vacuum pump
23 Nm Accessory drive belt tensioning device
23 Nm Alternator
90° Holder - generator [M10 x 60, 02 stage ]
25 Nm Air-conditioning compressor
25 Nm Air-conditioning compressor pressure line
Engine management :
10 Nm Camshaft sensor (Use screw-locking compound. )
5 Nm Charge air pressure sensor
17 Nm Glow plugs
4,5 Nm Crankshaft sensor
50 Nm Lambda sensor
Engine control :
90° Camshaft drive belt deflection pulley [M10, 02 stage ]
10 Nm Toothed belt guard center
10 Nm Toothed belt guard at the bottom
20 Nm + 45° Toothed belt tensioning roller
20 Nm + 45° Camshaft timing gear [Wheel ]
Air intake system :
8 Nm Intake manifold
Charging :
9 Nm Charge air pipes
Exhaust system :
20 Nm Exhaust manifold
Carburetion :
25 Nm Injection hoses
22 Nm Fuel-distributing pipe
Fuel supply :
9 Nm Fuel filter holder
Cooling system :
15 Nm Coolant pump
Engine block :
90° Crankshaft central screw [02 stage ]
90° Flywheel [02 stage ]
90° Connecting rod bearing [02 stage ]
90° Main bearing [02 stage ]
Engine lubrication :
30 Nm Oil drain plug(s)
15 Nm Oil sump [on the engine block, 03 stage ]
90° Oil filter housing (Use new screw(s). ) [on the engine block, 02 stage ]
25 Nm Oil cooler
Engine mounting :
180° Engine bracket [on the engine block, 02 stage ]
90° Engine mounting [Strut, 02 stage ]
90° Torque arm [at subframe, 02 stage ]
70 Nm + 90° Subframe (Use new screw(s). ) [on chassis ]
Start system :
80 Nm Starter
Power transmission tightening torques
Clutch :
20 Nm Clutch master cylinder (Use new nut(s). )
20 Nm Clutch pressure plate (Gradually tighten screws crosswise. ) [M7 ]
15 Nm Clutch slave cylinder [Plastic ]
Gear shifting :
23 Nm Gearshift lever (Use new nut(s). )
20 Nm Selector cable linkage
Transfer case :
40 Nm Bracket - transfer box [At the gearbox, 05 stage ]
45° Flange connection, transfer box onto transmission [02 stage ]
Axle drive :
25 Nm Propeller shaft intermediate bearing
25 Nm Drive shaft heat protection plate
25 Nm Propeller shaft heat protection plate
30 Nm All-wheel clutch oil drain plug
15 Nm All-wheel clutch oil control screw
Gearbox lubrication :
45 Nm Gearbox oil filler plug [with Torx screw(s) ]
45 Nm Gearbox oil drain plug [with Torx screw(s) ]
15 Nm Distributor gearbox oil filler screw
15 Nm Oil control screw(s)
Differential :
15 Nm Rear axle differential oil control screw
Gearbox mounting :
8 Nm + 40 Nm Gearbox support
60 Nm + 90° Gearbox mounting (Can replace bolt(s). )
60 Nm + 90° Gearbox support (Can replace bolt(s). )
Gearbox :
80 Nm Gearbox flange connection at engine [M12 ]
Suspension front tightening torques
Front axle brake :
8 Nm Wheel speed sensor
15 Nm Bleed valve [Brake caliper FNR-G57 ]
30 Nm Front axle brake caliper
200 Nm Front axle brake caliper mounting support (Use new screw(s). )
4 Nm Front axle brake disc
14 Nm Brake hose [Brake caliper FNR-G57 ]
12 Nm Brake line [Brake caliper FN3 ]
Front axle wheel suspension :
65 Nm Front axle stabiliser support at stabiliser (Use new nut(s). )
65 Nm Front axle stabiliser support at suspension strut (Use new nut(s). )
20 Nm + 90° Front axle stabilizer mount at subframe (Use new screw(s). )
40 Nm + 45° Front axle support joint at transverse control arm (Use new nut(s). )
20 Nm + 90° Front axle support joint at stub axle (Use new nut(s). )
70 Nm + 90° Front axle transverse control arm (Use new screw(s). ) [Bearing pedestal, on chassis ]
200 Nm + 180° Wheel hub/front axle wheel bearing (Use new screw. ) [without ribbing, Central bolt, Bi-hexagon ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Front axle steering :
50 Nm + 90° Steering gear (Use new screw(s). )
20 Nm + 90° Track rod end on stub axle (Use new nut(s). )
20 Nm + 90° Lower steering column joint (Use new screw(s). )
100 Nm Track rod on steering gear
50 Nm Track rod end on track rod
Front axle suspension :
70 Nm + 90° Suspension strut (Use new screw(s) and nut(s). ) [on stub axle ]
60 Nm Shock-absorber piston rod (Use new nut(s). )
Suspension rear tightening torques
Rear axle brake :
10 Nm Rear axle bleeder valve
14 Nm Rear axle brake hose
35 Nm Rear axle brake caliper (Use new screw(s). )
90 Nm + 90° Rear axle brake caliper mounting support (Use new screw(s). )
Rear axle suspension :
180 Nm Rear axle shock-absorber [on stub axle ]
25 Nm Rear axle shock-absorber piston rod (Use new nut(s). )
Rear axle wheel suspension :
25 Nm Rear axle stabiliser support at stub axle
40 Nm Rear axle stabiliser support at stabiliser
25 Nm + 90° Rear axle stabiliser mounting (Use new screw(s). )
90 Nm + 45° Rear axle longitudinal control arm (Use new screw(s). ) [on stub axle ]
90 Nm + 90° Rear axle carrier (Use new screw(s). ) [on chassis ]
90 Nm + 90° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
130 Nm + 90° Track control arm, rear axle, upper (Use new screw(s) and nut(s). ) [on stub axle ]
200 Nm + 180° Wheel hub/rear axle wheel bearing (Use new screw. ) [without ribbing, Central bolt, Bi-hexagon ]
Rear axle steering :
130 Nm + 90° Rear axle track rod (Use new screw(s) and nut(s). ) [on stub axle ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Electrical system
General electrical system :
12 Battery voltage
Consumables
Filling quantities and specifications :
4,00 Engine oil with filter
VW 507 00 Engine oil specification
0,90 Transfer case oil
0,95 Rear axle differential oil
G 052 145 A1 Rear axle oil specification (Original oil )
DOT 4 Brake fluid specification
55 Tank capacity
7,50 Coolant
6,90 Manual gearbox oil [Direct gearbox 02E, New filling ]
G 052 182 A2 Manual gearbox oil specification (Original oil ) [Direct gearbox 02E ]
TL 774 G Cooling fluid specification
Change intervals
For service data :
every 30.000 km / 2 years Interior filter change interval
every 90.000 km Fuel filter change interval
every 90.000 km Air filter change interval
after 3 years for the first time, then every 2 years Brake fluid change interval
every 210.000 km Engine control toothed belt change interval [from 2010 ]
first time at 180.000 km, then every 30.000 km Particle filter test interval (Replace Diesel particulate filter on reaching the limit value of 60 g. ) [from 2011 ]
every 60.000 km Transmission oil change interval [Direct gearbox 02E ]
Tüüp:Convertible ► 08-14
KBA: 8307 ABF
Mootor: 2.0 (CBBB, CFGB)
Võimsus:125 KW / 170 HP
Maht: 1968 cm Diesel
Veoskeem: Täielik ►
Kütus:Diiselmootor
Spetsifikatsioonid:
4,00 litres Engine oil with filter
VW 507 00 Engine oil specification
6,90 litres Manual gearbox oil
G 052 182 A2 Manual gearbox oil specification
1-3-4-2 Firing sequence
7,50 litres Coolant
0,95 litres Rear axle differential oil
G 052 145 A1 Rear axle oil specification
0,00 bar Front tyre pressure
0,00 bar Rear tyre pressure
730 - 930 1/min Idling speed with manual gearbox
-0°41'+0°30'-0°30' Camber front
-1°20'+0°30'-0°30' Camber rear
2467 mm Wheel base
TL 774 G Cooling fluid specification
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